Product Description
8mm 4.2V High Efficiency Small DC Reduction Gearbox
Product Description
Specification
|
Model |
Application Parameters | Rated Torque of Gear Box |
Instant Torque of Gear Box |
Gear Ratio |
Gear Box Length L1 |
|||||||
| Rated | At No Load |
At Rated Load | Overall Length L |
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| Voltage |
Speed |
Current |
Speed |
Current |
Torque |
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| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWPD008008- 4 | 4.2 | 4233 | 90 | 3111 | 155 | 4 | 0.4 | 23.1 | 50 | 200 | 3.6 | 8.6 |
| ZWPD008008- 5 | 4.2 | 2857 | 90 | 2100 | 155 | 6 | 0.6 | 50 | 200 | 5.3 | ||
| ZWPD008008- 13 | 4.2 | 1122 | 95 | 864 | 155 | 11 | 1.1 | 25.8 | 100 | 300 | 13.0 | 11.3 |
| ZWPD008008- 19 | 4.2 | 758 | 95 | 583 | 155 | 16 | 1.6 | 100 | 300 | 19.2 | ||
| ZWPD008008-28 | 4.2 | 511 | 95 | 394 | 155 | 24 | 2.4 | 100 | 300 | 28.4 | ||
| ZWPD008008-47 | 4.2 | 306 | 95 | 240 | 160 | 30 | 2.9 | 28.5 | 200 | 600 | 46.7 | 14.0 |
| ZWPD008008-69 | 4.2 | 207 | 95 | 162 | 160 | 44 | 4.3 | 200 | 600 | 69.1 | ||
| ZWPD008008-102 | 4.2 | 140 | 95 | 109 | 160 | 65 | 6.4 | 200 | 600 | 102.4 | ||
| ZWPD008008-152 | 4.2 | 94 | 95 | 74 | 160 | 96 | 9.4 | 200 | 600 | 151.7 | ||
| ZWPD008008-168 | 4.2 | 84 | 100 | 67 | 160 | 80 | 7.8 | 31.2 | 300 | 900 | 168.0 | 16.7 |
| ZWPD008008-249 | 4.2 | 56 | 100 | 45 | 160 | 118 | 11.6 | 300 | 900 | 248.8 | ||
| ZWPD008008-369 | 4.2 | 38 | 100 | 30 | 160 | 175 | 17.2 | 300 | 900 | 368.6 | ||
| ZWPD008008-546 | 4.2 | 26 | 100 | 21 | 160 | 259 | 25.4 | 300 | 900 | 546.1 | ||
| ZWPD008008-809 | 4.2 | 17 | 100 | 14 | 160 | 384 | 37.7 | 300 | 900 | 809.1 | ||
above specifications just for reference and customizable according to requirements.
Please let us know your requirements and we will provide you with micro transmission solutions.
2)2D Drawing
Detailed Photos
Application
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
Company Profile
HangZhou CZPT Machinery & Electronics Co., Ltd was established in 2001,We provide the total drive solution for customers from design, tooling fabrication, components manufacturing and assembly.
Workshop
Testing Equipment
1) Competitive Advantages
- 1) Competitive Advantages
19+year experience in manufacturing motor gearbox
We provide technical support from r&d, prototype, testing, assembly and serial production , ODM &OEM
Competitive Price
Product Performance: Low noise, High efficiency, Long lifespan
Prompt Delivery: 15 working days after payment
Small Orders Accepted
2) Main Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,power: 0.01-40W,output speed:5-2000rpm and output torque:1.0 gf.cm -50kgf.cm,
- Customized worm and gear transmission machinery;
- Precise electromechanical motion module;
- Precise component and assembly of plastic and metal powder injection.
Our Services
- ODM & OEM
- Gearbox design and development
- Related technology support
- Micro drive gearbox custom solution
Packaging & Shipping
1) Packing Details
packed in nylon firstly, then carton, and then reinforced with wooden case for outer packing.
Or according to client’s requirement.
2) Shipping Details
samples will be shipped within 10 days;
batch order leading time according to the actual situation.
Certifications
Certifications
We Have passed to hold ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and more…
FAQ
FAQ
1. Can you make the gearbox with custom specifications?
YES. We have design and development team, also a great term of engineers, each of them have
many work years experience.
2.Do you provide the samples?
YES. Our company can provide the samples to you, and the delivery time is about 5-15days according to the specification of gearbox you need.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our business, we accept small order.
4. Do you have the item in stock?
I am sorry we donot have the item in stock, All products are made with orders.
5. Do you provide technology support?
YES. Our company have design and development team, we can provide technology support if you
need.
6.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX etc account you provide.
7.How to pay the money?
We accept T/T in advance. Also we have different bank account for receiving money, like US dollors or RMB etc.
8. How can I know the product is suitable for me?
Frist, you need to provide us the more details information about the product. We will recommend the item to you according to your requirement of specification. After you confirm, we will prepare the samples to you. also we will offer some good advances according to your product use.
9. Can I come to your company to visit?
YES, you can come to our company to visit at anytime, and welcome to visit our company.
10. How do contact us ?
Please send an inquiry
| Application: | Motor, Electric Cars, Motorcycle, Toy, Car, Medical Devices |
|---|---|
| Function: | Change Drive Torque, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Torque Arm Type |
| Step: | Customize |
| Customization: |
Available
| Customized Request |
|---|
Condition Monitoring of Cyclone Gearboxes
Whether you’re considering using a cycloidal gearbox in your home, office, or garage, you’ll want to make sure it’s made of quality material. You also want to make sure it’s designed properly, so it won’t be damaged by vibrations.
Planetary gearboxes
Compared to cycloidal gearboxes, planetary gearboxes are lighter and more compact, but they lack the precision and durability of the former. They are better suited for applications with high torque or speed requirements. For this reason, they are usually used in robotics applications. But, cycloidal gearboxes are still better for some applications, including those involving shock loads.
There are many factors that affect the performance of gearboxes during production. One of these is the number of teeth. In the case of planetary gearboxes, the number of teeth increases with the number of planets. The number of teeth is reduced in cycloidal gearboxes, which results in higher transmission ratios. These gearboxes also have lower breakaway torques, which means that they can be controlled more easily by the user.
A cycloid gearbox is comprised of three main parts: the ring gear, the sun gear, and the input shaft. The ring gear is fixed in the gearbox, while the sun gear transmits the rotation to the planet gears. The input shaft transfers motion to the sun gear, which in turn transmits it to the output shaft. The output shaft has a larger torque than the input shaft.
Cycloid gears have better torsional stiffness, lower wear, and lower Hertzian contact stress. However, they are also larger in size and require highly accurate manufacturing. Cycloid gears can be more difficult to manufacture than involute gears, which require large amounts of precision.
Cycloid gears can offer transmission ratios up to 300:1, and they can do this in a small package. They also have lower wear and friction, which makes them ideal for applications that require a high transmission ratio.
Cycloid gearboxes are usually equipped with a backlash of about one angular minute. This backlash provides the precision and control necessary for accurate movement. They also provide low wear and shock load capacity.
Planetary gearboxes are available in single and two-stage designs, which increase in length as stages are added. In addition to the two stages, they can be equipped with an optional output bearing, which takes up mounting space. In some applications, a third stage is also available.
Involute gears
Generally, involute gears are more complex to manufacture than cycloidal gears. For example, an involute gear tooth profile has a single curve while a cycloidal gear tooth profile has two curves. In addition, the involute curve is not within the base circle.
The involute curve is a very important component of a gear tooth and it can significantly influence the quality of contact meshing between teeth. Various works have been done on the subject, mainly focusing on the operating principles. In addition, the most important characteristic of the double-enveloping cycloid drive is its double contact lines between the meshing tooth pairs.
Cycloid gears are more powerful, less noisy, and last longer than involute gears. They also require less manufacturing operations during production. However, cycloid gears are more expensive than involute gears. Involute gears are more commonly used in linear motions while cycloid gears are used for rotary motions.
Although cycloid gears are more technically advanced, involute gears have the superior quality and are more aesthetically pleasing. Cycloid gears are used in various industrial applications such as pumps and compressors. They are also widely used in the watch industry. Nevertheless, involute gears have not yet replaced cycloid gears in the watch industry.
The cycloid disc has a number of pins around its outer edge, while an involute gear has only a single curve for the teeth. In addition, cycloid gears have a more robust and reliable design. Involute gears, on the other hand, have a cheaper rack cutter and less expensive involute teeth.
The cycloid disc’s transmission accuracy is about 98.5%, while the ring gear’s transmission accuracy is about 96%. The cycloid disc’s rotational velocity has a magnitude of 3 rad/s. A small change in the center distance does not affect the transmission accuracy. However, rotational velocity fluctuation can affect the transmission accuracy.
Cycloid gears also have the cycloid gear disc’s rotational velocity. The disc has N lobes. However, the cycloid gear disc’s transmission accuracy is still not perfect. This is because of the large rotational angles between the lobes. This also makes it difficult to manufacture.
Vibrations
Using modern techniques for vibration diagnostics and data-driven methods, this article presents a new approach to condition monitoring of cycloidal gearboxes. This approach focuses on detecting the root cause of gearbox failure. The article aims to provide a unified approach to gear designers.
A cycloidal gearbox is a high-precision gearbox that is used in heavy-duty machines. It has a large reduction ratio, which makes it necessary to have a very large input speed. Cycloid gears have high accuracy, but they are susceptible to vibration issues. In this article, the authors describe how a cycloidal gearbox works and how vibrations are measured. They also show how this gearbox can be used to detect faults.
The gearbox is used in positioners, multi-axis robots, and heavy-duty machines. The main characteristics of this gearbox are the high accuracy, the overload capacity, and the large reduction ratio.
There is little documentation on vibrations and condition monitoring of cycloidal gearboxes. The authors describe their approach to the problem, using a cycloidal gearbox and a testing bench. Their approach involves measuring the frequency of the gearbox with different input speeds.
The results show a good separation between the healthy and damaged states. Fault frequencies show up in the lower orders of frequencies. Faults can be detected using binning, which eliminates the need for a tachometer. In addition, binning is combined with Principal Component Analysis to determine the state of the gearbox.
This method is compared to traditional techniques. In addition, the results show how binning can be used to calculate the defect frequencies of the bearings. It is also used to determine the frequencies of the components.
The signals from the test bench are acquired using four sensors. These sensors are medium sensitivity 100 mV/g accelerometers. The signals are then processed using different signal processing techniques. The results show that the vibration signals are correlated with the internal motion of the gearbox. This information is used to identify the internal frequency of the transmission.
The frequency analysis of vibration signals is performed in cyclostationary and noncyclostationary conditions. The signals are then analyzed to determine the magnitude of the gear meshing frequency.
Design
Using precision gearboxes, servomotors can now control heavy loads at high speed. Unlike cam indexing devices, cycloidal gears provide extremely accurate positioning and high torque. They also provide excellent torsional stiffness and shock load capacity.
Cycloid gears are specially designed to minimize vibration at high RPM. Unlike involute gears, they are not stacked, which reduces friction and forces experienced by each tooth. In addition, cycloidal gears have lower Hertzian contact stress.
Cycloid gears are often used in multi-axis robots for positioners. They can provide transmission ratios as high as 300:1 in a compact package. They are also used in first joints in heavy machines. However, they require extremely accurate manufacturing. They are also more difficult to produce than involute gears.
A cycloidal gearbox is a type of planetary gearbox. Cycloid gears are specially designed for high gear ratios. They also have the ability to provide a large reduction ratio in a single stage. They are increasingly used in first joints in heavy machines. They are also becoming more common in robotics.
In order to achieve a large reduction ratio, the input speed of the gear must be very high. Generally, the input speed is between 500 rpm and 4500 rpm. However, in some cases, the input speed may be lower.
A cycloid is formed by rolling a rolling circle on a base circle. The ratio between the rolling circle diameter and the base circle diameter determines the shape of the cycloid. A hypocycloid is formed by rolling primarily on the inside of the base circle, while an epicycloid is formed by rolling primarily on the outside of the base circle.
Cycloid gears have a very small backlash, which minimizes the forces experienced by each tooth. These gears also have a good torsional stiffness, low friction, and shock load capacity. They also provide the best positioning accuracy.
The cycloidal gearbox was designed and built at Radom University. The design was based on three different cycloidal gears. The first pair had the external profile at the nominal dimension, while the second pair had the profile minus tolerance. The load plate had threaded screw holes arranged 15 mm away from the center.
editor by CX 2023-10-25
China best ZD Change Drive Torque Double Step Electric Brushless DC Gear Motor cycloidal drive reducer
Product Description
ZD Change Drive Torque Double Step Electric Brushless DC Gear Motor
Detailed Photos
Related BLDC Motors
Product Parameters
Main data:
1. Basic specification: DC24V, 60W, 2500RPM S1, B CLASS, IP20, IP40. OR12V, 48V. 250W. Customized products are welcome.
2. Rated torque of bare motor: 318mN. M, 229mNm
3. No-load noise of whole motor: <50dB, L=50cm
4. VE: AC66V, 1S, 5mA
5. Insulation resistance: >20MΩ 500V, >20MΩ 500V
6. Life: 2500H, 4000H
7. Ambient request: RoHS
8. Gear Ratio: 8.5, 12.5, 13
Company Profile
FAQ
Q: What’re your main products?
A: We currently produce Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and High Precision Planetary Gear Box etc. You can check the specifications for above motors on our website and you can email us to recommend needed motors per your specification too.
Q: How to select a suitable motor?
A:If you have motor pictures or drawings to show us, or you have detailed specs like voltage, speed, torque, motor size, working mode of the motor, needed lifetime and noise level etc, please do not hesitate to let us know, then we can recommend suitable motor per your request accordingly.
Q: Do you have a customized service for your standard motors?
A: Yes, we can customize per your request for the voltage, speed, torque and shaft size/shape. If you need additional wires/cables soldered on the terminal or need to add connectors, or capacitors or EMC we can make it too.
Q: Do you have an individual design service for motors?
A: Yes, we would like to design motors individually for our customers, but it may need some mold developing cost and design charge.
Q: What’s your lead time?
A: Generally speaking, our regular standard product will need 15-30days, a bit longer for customized products. But we are very flexible on the lead time, it will depend on the specific orders.
Please contact us if you have detailed requests, thank you !
| Application: | Motor, Motorcycle, Machinery, Agricultural Machinery |
|---|---|
| Function: | Change Drive Torque, Speed Changing, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Soft Tooth Surface |
| Installation: | Horizontal Type |
| Step: | Double-Step |
| Customization: |
Available
| Customized Request |
|---|
How to Use a Cyclone Gearbox
Often, a cycloidal gearbox is used in order to achieve a torque transfer from a motor or pump. This type of gearbox is often a common choice as it has a number of advantages over a regular gearbox. Its main advantage is that it is easy to make, which means that it can be incorporated into a variety of applications. However, if you want to use a cycloidal gearbox, there are a few things that you need to know. These include the operation principle, the structure and the dynamic and inertial effects that come with it.
Dynamic and inertial effects
Several studies have been carried out on the static and dynamic properties of cycloidal gears. The study of these effects is beneficial in assisting optimal design of cycloidal speed reducers.
In this paper, the dynamic and inertial effects of a two-stage cycloidal speed reducer have been investigated using the CZPT program package. Moreover, a new model for cycloidal reducers based on non-linear contact dynamics has been developed. The new model aims to predict several operational conditions.
The normal excitation contact force for the cycloid discs of the first and second stage is very similar. However, the total deformation at the contact point is different. This effect is mainly due to the system’s own oscillations. The cycloid discs of the second stage turn around the ring gear roller with a 180deg angle. This angle is a significant contributor to the torque loads. The total excitation force on the cycloid discs of first and second stage is 1848 N and 2068.7 N, respectively.
In order to analyze the contact stress, different gear profiles were investigated. The mesh density was considered as an important design criterion. It was found that a bigger hole reduces the material content of the cycloidal disc and results in more stresses.
Moreover, it is possible to reduce the contact forces in a more efficient manner by changing the geometric parameters. This can be done by mesh refinement along the disc width. The cycloidal disc has the greatest influence on the output results.
The efficiency of a cycloidal drive increases with the increase in load. The efficiency of a cycloidal reducer also depends on the eccentricity of the input shaft and the cycloidal plate. The efficiency curve for small loads is linear. However, for the larger loads, the efficiency curve becomes more non-linear. This is because the stiffness of the cycloid reducer increases as the load increases.
Structure
Despite the fact that it looks like a complicated engineering puzzle, the construction of a cycloidal gearbox is actually quite simple. The key elements are the base, the load plate and the thrust bearing. All these elements work together to create a stable, compact gearbox.
The base is a circular section with several cylindrical pins around its outer edge. The pins are fixed on a fixed ring that holds them in a circular path. The ring serves as a reference circle. The circle’s size is approximately 5mm in diameter.
The load plate is a series of threaded screw holes. These are arranged 15mm away from the center. These are used to anchor external structures. The load plate must be rotated around the X and Y axis.
The thrust bearing is placed on top of the load plate. The bearing is made of an internal diameter of 35mm and an external diameter of 52mm. It is used to allow rotation around the Z axis.
The cycloidal disc is the centerpiece of the cycloidal gearbox. The disc has holes for the pins that drive the output shaft. The holes are larger than those used in output roller pins. The disc also has a reduced eccentricity.
The pins are attached to the cycloidal disc by rolling pins. The pins are made of a material that provides mechanical support for the drive during high-torque situations. The pins have a 9mm external diameter. The disc has a number of lobes and is rotated by one lobe per shaft revolution.
The cycloidal gearbox also has a top cover that helps keep the components together. The cover has a pocket for tools. The top cover also has threads that screw into the casing.
Operation principle
Among many types of gear transmissions, cycloidal gearboxes are used in heavy machinery and multi-axis robots. They are highly effective, compact and capable of high ratios. In addition, they have an overload capability.
Cycloid disks are driven by eccentric shafts that rotate around fixed ring pins. Roller pins of the pin disc engage with holes in the cycloidal disc. These roller pins drive the pin disc and the pin disc transfers the motion to the output shaft.
Unlike conventional gear drives, cycloidal drives have low backlash and high torsional stiffness. They are ideally suited to heavy loads and all drive technologies. The lower mass and compact design of the cycloidal disk also contributes to its high efficiency and positioning accuracy.
The cycloidal disc plays a central role in the gearbox kinematics. It rotates around a fixed ring in a circle. When the disc is pushed against the ring gear, the pins engage with the disc and the roller pins rotate around the pins. This rotating motion generates vibration, which travels through the driven shafts.
Cycloid discs are typically designed with a short cycloid, so that the eccentricity is minimized. This reduces unbalance forces at high speeds. Ideally, the number of lobes on the cycloid is smaller than the number of surrounding pins. This reduces the amount of Hertzian contact stress.
Unlike planetary gears, cycloidal gears have high accuracy and are capable of withstanding shock loads. They also experience low friction and less wear on tooth flanks. They also have higher efficiency and load capacity.
Cycloid gears are generally more difficult to manufacture than involute gears. Cycloid gears are not suitable for stacking gear stages. They require extreme accuracy for manufacturing. However, their smaller size and low backlash, high torsional stiffness, and low vibration make them ideal for use in heavy machines.
Involute gear tooth profile
Almost all gears are manufactured with an involute gear tooth profile. Cycloid gears are also produced with this profile. Compared with involute gears, cycloid gears are stronger and can transmit more power. However, they can also be more difficult to manufacture. This makes them costlier.
The involute gear tooth profile is a smooth curve. It is derived from the involute curve of a circle. A tangent to the base circle is the normal at any point of an involute.
This curve has properties that allow the involute gear teeth to transfer motion in perpendicular direction. It is also the path traced by the end of the string unwrapping from a cylinder.
An involute profile has the advantage of being easy to manufacture. It also allows for smooth meshing despite misalignment of the centre distance. This profile is also preferred over a cycloid tooth profile, but it is not the best in every regard.
Cycloid gear teeth are also made of two curves. Unlike involute teeth, cycloid gear teeth have a consistent radius. Cycloid gears are less likely to produce noise. But they are also more expensive to manufacture.
Involute teeth are easier to manufacture because they have only one curve. Cycloid gears can also be made with a rack type cutter. This makes them cheaper to manufacture. However, they require an expert design. They can also be manufactured with a gear shaper that includes a pinion cutter.
The tooth profiles that satisfy the law of gear-tooth action are sometimes called conjugate profiles. The involute profile is the most common of these. It allows for constant torque transmission.
Backlash
Typically, cycloidal drives provide a high ratio of transmission with no backlash. This is because the cycloid disc is driven by an eccentric shaft. During rotation, the cycloid disc rotates around a fixed ring. This ring also rotates independently of the center of gravity.
The cycloid disc is typically shortened to reduce the eccentricity. This helps to minimize the unbalance forces that may occur at high speeds. The cycloid also offers a larger gear ratio than traditional gears. This provides a better positional accuracy.
Cycloid drives also have a high torsional stiffness. This provides greater torsional resilience and shock load capabilities. This is important for a number of reasons, such as in heavy-duty applications.
Cycloid drives also have lower mass. These benefits make them ideally suited for all drive technologies. The design also allows for higher torsional stiffness and service life. These drives also have a much smaller profile.
Cycloid drives are also used to reduce speed. Because of the high torsional stiffness of the cycloid, they also have high positioning accuracy.
Cycloid drives are well-suited to a variety of applications, including electric motors, generators, and pump motors. They are also highly resistant to shock loads, which is important in a variety of applications. This design is ideal for applications that require a large transmission ratio in a compact design.
Cycloid drives also have the advantage of minimizing the clearance between the mating components. This helps to eliminate interference and ensure a positive fit. This is particularly important in gearboxes. It also allows for the use of a load cell and potentiometer to determine the backlash of the gearbox.
editor by CX 2023-10-21
China Small Power Gearbox with 3V Low Speed DC Gear Motor cycloidal gearbox efficiency
Solution Description
Small Power Gearbox with 3V Minimal speed dc gear motor
Product Description
| Product | Application Parameters | Rated Torque of Equipment Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Size L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Present | Pace | Present | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBPD571571-19 | three. | 909 | 70 | 763 | 215 | 24 | two.4 | 27.eight | 1300 | 4000 | 19 | 12.eight |
| ZWBPD571571-28 | 3. | 617 | 70 | 518 | 215 | 36 | three.five | 1300 | 4000 | 28 | ||
| ZWBPD571571-forty six | three. | 375 | 80 | 315 | 215 | 39 | three.8 | 30.nine | 1300 | 4000 | forty six | 15.9 |
| ZWBPD571571-69 | 3. | 250 | eighty | 210 | 215 | 58 | 5.7 | 1300 | 4000 | sixty nine | ||
| ZWBPD571571-102 | 3. | 169 | 80 | 142 | 215 | 86 | 8.4 | 1300 | 4000 | 102 | ||
| ZWBPD571571-151 | three. | 114 | 80 | 96 | 215 | 127 | 12.5 | 1300 | 4000 | 151 | ||
| ZWBPD571571-168 | three. | 98 | eighty | 86 | 220 | 106 | ten.four | 34 | 1300 | 4000 | 168 | 19 |
| ZWBPD571571-249 | three. | sixty six | 80 | 58 | 220 | 158 | 15 | 1300 | 4000 | 249 | ||
| ZWBPD571571-368 | three. | forty five | eighty | 39 | 220 | 233 | 23 | 1300 | 4000 | 368 | ||
| ZWBPD571571-546 | 3. | thirty | 80 | 27 | 220 | 346 | 34 | 1300 | 4000 | 546 | ||
| ZWBPD571571-809 | three. | twenty | 80 | eighteen | 220 | 512 | 50 | 1300 | 4000 | 809 | ||
above requirements just for reference and customizable in accordance to needs.
Built-in Generate Control Module.
Please let us know your needs and we will offer you with micro transmission options.
2nd Drawing
Comprehensive Images
Software
| Wise wearable gadgets | watch,VR,AR,XR and and so on. |
| Home application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, yard tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electrical sofa, Television set, pc, treadmill, spyhole, cooker hood, electric drawer, electric powered mosquito web, intelligent cupboard, intelligent wardrobe, automatic cleaning soap dispenser, UV infant bottle sterilizer, lifting sizzling pot cookware, dishwasher, washing device, foods breaking equipment, dryer, air conditioning, dustbin, espresso device, whisk,smart lock,bread maker,Window cleansing robotic and etc. |
| conversation equipment | 5G base station,video meeting,cellular mobile phone and and many others. |
| Business office automation equipments | scanners, printers, multifunction equipment duplicate equipment, fax (FAX paper cutter), computer peripheral, financial institution machine, display screen, lifting socket, display,notebook Laptop and and so forth. |
| Automotive products | conditioning damper actuator, vehicle DVD,doorway lock actuator, retractable rearview mirror, meters, optic axis manage gadget, head light beam amount adjuster, vehicle drinking water pump, car antenna, lumbar assistance, EPB, vehicle tail gate electric putter, HUD, head-up screen, motor vehicle sunroof, EPS, AGS, auto window, head restraint, E-booster, auto seat, motor vehicle charging station and and so forth. |
| Toys and designs | radio control design, automatic cruise handle, ride-on toy, instructional robot, programming robotic, health-related robot, automated feeder, smart constructing blocks, escort robot and etc. |
| Health-related equipments | blood stress meter, breath device, health care cleaning pump, health-related mattress, blood force displays, health care ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleansing pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | stream handle valves, seismic testing,automated reclosing,Agricultural unmanned aerial motor vehicle,automated feeder ,intelligent categorical cabinet and and so on. |
| Electrical electrical power instruments | electrical drill, screwdriver,garden tool and etc. |
| Precision instruments | optics devices,automated vending device, wire-stripping equipment and and so on. |
| Personal care | tooth brush, hair clipper, electric powered shaver, massager, vibrator, hair dryer, rubdown device, scissor hair machine, foot grinder,anti-myopia pen, facial splendor equipment, hair curler,Electric powered threading knife,Power Ideal PORE, Puff device,eyebrow tweezers and and so on. |
| Consumer electronics | camera, cellular telephone,digital digicam, automated retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging circumstance, turntable, pill,UAV(unmanned aerial vehicle),surveillance digital camera,PTZ digital camera, rotating intelligent speaker and and so on. |
| robots | instructional robotic, programming robot, health care robot, escort robotic and etc. |
Company Profile
HangZhou CZPT Equipment & Electronics Co., Ltd was proven in 2001,We provide the whole generate answer for consumers from design, tooling fabrication, elements production and assembly.
Workshop
Tests Equipment
1) Competitive Rewards
- one) Competitive Positive aspects
19+calendar year expertise in producing motor gearbox
We give technical support from r&d, prototype, screening, assembly and serial production , ODM &OEM
Aggressive Price tag
Merchandise Functionality: Minimal noise, Large effectiveness, Extended lifespan
Prompt Shipping and delivery: fifteen doing work days following payment
Little Orders Approved
2) Principal Products
-
Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electrical power: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Custom-made worm and gear transmission machinery
- Specific electromechanical movement module
- Precise element and assembly of plastic and metallic powder injection.
Our Services
- ODM & OEM
- Gearbox layout and improvement
- Related technology assist
- Micro generate gearbox custom resolution
Packaging & Shipping and delivery
one) Packing Specifics
packed in nylon first of all, then carton, and then bolstered with picket case for outer packing.
Or in accordance to client’s need.
two) Shipping and delivery Specifics
samples will be delivered in ten days
batch buy leading time in accordance to the genuine situation.
Certifications
Certifications
We Have handed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and far more…
FAQ
FAQ
1. Can you make the gearbox with custom made requirements?
Sure. We have design and advancement group, also a wonderful time period of engineers, every of them have
several work a long time encounter.
2.Do you supply the samples?
Indeed. Our business can offer the samples to you, and the shipping time is about 5-15days in accordance to the specification of gearbox you require.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our organization, we settle for tiny purchase.
four. Do you have the item in inventory?
I am sorry we donot have the item in inventory, All goods are created with orders.
five. Do you offer technologies assist?
Of course. Our business have design and style and development group, we can offer technological innovation assist if you
need to have.
six.How to ship to us?
We will ship the items to you according to the DHL or UPS or FEDEX and so on account you give.
7.How to spend the cash?
We settle for T/T in advance. Also we have various bank account for obtaining cash, like US dollors or RMB and so forth.
8. How can I know the product is appropriate for me?
Frist, you require to supply us the a lot more specifics data about the item. We will advise the item to you according to your necessity of specification. Right after you affirm, we will get ready the samples to you. also we will offer you some good advancements according to your merchandise use.
nine. Can I come to your organization to pay a visit to?
Of course, you can come to our organization to pay a visit to at anytime, and welcome to pay a visit to our organization.
ten. How do get in touch with us ?
Remember to send an inquiry
|
/ Piece | |
1,000 Pieces (Min. Order) |
###
| Application: | Motor, Toy, Car, Electric Toothbrush |
|---|---|
| Function: | Change Drive Torque, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Customize |
| Step: | Customize |
###
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBPD010010-19 | 3.0 | 909 | 70 | 763 | 215 | 24 | 2.4 | 27.8 | 1300 | 4000 | 19 | 12.8 |
| ZWBPD010010-28 | 3.0 | 617 | 70 | 518 | 215 | 36 | 3.5 | 1300 | 4000 | 28 | ||
| ZWBPD010010-46 | 3.0 | 375 | 80 | 315 | 215 | 39 | 3.8 | 30.9 | 1300 | 4000 | 46 | 15.9 |
| ZWBPD010010-69 | 3.0 | 250 | 80 | 210 | 215 | 58 | 5.7 | 1300 | 4000 | 69 | ||
| ZWBPD010010-102 | 3.0 | 169 | 80 | 142 | 215 | 86 | 8.4 | 1300 | 4000 | 102 | ||
| ZWBPD010010-151 | 3.0 | 114 | 80 | 96 | 215 | 127 | 12.5 | 1300 | 4000 | 151 | ||
| ZWBPD010010-168 | 3.0 | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 1300 | 4000 | 168 | 19 |
| ZWBPD010010-249 | 3.0 | 66 | 80 | 58 | 220 | 158 | 15 | 1300 | 4000 | 249 | ||
| ZWBPD010010-368 | 3.0 | 45 | 80 | 39 | 220 | 233 | 23 | 1300 | 4000 | 368 | ||
| ZWBPD010010-546 | 3.0 | 30 | 80 | 27 | 220 | 346 | 34 | 1300 | 4000 | 546 | ||
| ZWBPD010010-809 | 3.0 | 20 | 80 | 18 | 220 | 512 | 50 | 1300 | 4000 | 809 | ||
###
###
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
|
/ Piece | |
1,000 Pieces (Min. Order) |
###
| Application: | Motor, Toy, Car, Electric Toothbrush |
|---|---|
| Function: | Change Drive Torque, Speed Reduction |
| Layout: | Cycloidal |
| Hardness: | Hardened Tooth Surface |
| Installation: | Customize |
| Step: | Customize |
###
| Samples: |
US$ 90/Piece
1 Piece(Min.Order) |
|---|
###
| Customization: |
|---|
###
| Model | Application Parameters | Rated Torque of Gear Box | Instant Torque of Gear Box | Gear Ratio | Gear Box Length L1 |
|||||||
| Rated | At No Load | At Rated Load | Overall Length L |
|||||||||
| Voltage | Speed | Current | Speed | Current | Torque | |||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWBPD010010-19 | 3.0 | 909 | 70 | 763 | 215 | 24 | 2.4 | 27.8 | 1300 | 4000 | 19 | 12.8 |
| ZWBPD010010-28 | 3.0 | 617 | 70 | 518 | 215 | 36 | 3.5 | 1300 | 4000 | 28 | ||
| ZWBPD010010-46 | 3.0 | 375 | 80 | 315 | 215 | 39 | 3.8 | 30.9 | 1300 | 4000 | 46 | 15.9 |
| ZWBPD010010-69 | 3.0 | 250 | 80 | 210 | 215 | 58 | 5.7 | 1300 | 4000 | 69 | ||
| ZWBPD010010-102 | 3.0 | 169 | 80 | 142 | 215 | 86 | 8.4 | 1300 | 4000 | 102 | ||
| ZWBPD010010-151 | 3.0 | 114 | 80 | 96 | 215 | 127 | 12.5 | 1300 | 4000 | 151 | ||
| ZWBPD010010-168 | 3.0 | 98 | 80 | 86 | 220 | 106 | 10.4 | 34 | 1300 | 4000 | 168 | 19 |
| ZWBPD010010-249 | 3.0 | 66 | 80 | 58 | 220 | 158 | 15 | 1300 | 4000 | 249 | ||
| ZWBPD010010-368 | 3.0 | 45 | 80 | 39 | 220 | 233 | 23 | 1300 | 4000 | 368 | ||
| ZWBPD010010-546 | 3.0 | 30 | 80 | 27 | 220 | 346 | 34 | 1300 | 4000 | 546 | ||
| ZWBPD010010-809 | 3.0 | 20 | 80 | 18 | 220 | 512 | 50 | 1300 | 4000 | 809 | ||
###
###
| Smart wearable devices | watch,VR,AR,XR and etc. |
| Household application | kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc. |
| communication equipment | 5G base station,video conference,mobile phone and etc. |
| Office automation equipments | scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc. |
| Automotive products | conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc. |
| Toys and models | radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc. |
| Medical equipments | blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc. |
| Industrials | flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc. |
| Electric power tools | electric drill, screwdriver,garden tool and etc. |
| Precision instruments | optics instruments,automatic vending machine, wire-stripping machine and etc. |
| Personal care | tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc. |
| Consumer electronics | camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc. |
| robots | educational robot, programming robot, medical robot, escort robot and etc. |
A Mathematical Model of a Cycloid Gearbox
Having a gearbox with a cycloidal rotor is an ideal design for a car or any other vehicle, as the cycloidal design can reduce the amplitude of vibration, which is a key component in car performance. Using a cycloidal gearbox is also a great way to reduce the amount of friction between the gears in the gearbox, which can help to reduce noise and wear and tear. A cycloidal gearbox is also a very efficient design for a vehicle that needs to perform under high loads, as the gearbox can be very robust against shock loads.
Basic design principles
cycloidal gearboxes are used for precision gearing applications. Cycloidal drives are compact and robust and offer lower backlash, torsional stiffness and a longer service life. They are also suitable for applications involving heavy loads.
Cycloidal drives are compact in size and provide very high reduction ratios. They are also very robust and can handle shock loads. Cycloidal drives are ideally suited to a wide range of drive technologies. Cycloidal gears have excellent torsional stiffness and can provide a transmission ratio of 300:1. They can also be used in applications where stacking multiple gear stages is not desired.
In order to achieve a high reduction ratio, cycloidal gears must be manufactured extremely accurately. Cycloidal gears have a curved tooth profile that removes shear forces at any point of contact. This provides a positive fit for the gear disc. This profile can be provided on a separate outer bushing or as an internal gear profile insert.
Cycloidal drives are used in marine propulsion systems, where the load plate rotates around the X and Y axis. The plate is anchored by a threaded screw hole arranged 15mm away from the center.
A secondary carrier body is used in a cycloidal gearbox to support the load plate. The secondary carrier body is composed of a mounting carrier body and a secondary carrier disc.
Low friction
Several studies have been conducted to understand the static problems of gears. In this paper, we discuss a mathematical model of a low friction cycloidal gearbox. This model is designed to calculate various parameters that affect the performance of the gearbox during production.
The model is based on a new approach that includes the stiction effect and the nonlinear friction characteristic. These parameters are not covered by the conventional rule of thumb.
The stiction effect is present when the speed direction is changed. During this time, the input torque is required to prevail over the stiction effect to generate movement. The model also enables us to calculate the magnitude of the stiction effect and its breakaway speed.
The most important thing is that the model can be used to improve the dynamic behavior of a controlled system. In this regard, the model has a high degree of accuracy. The model is tested in several quadrants of the gearbox to find the optimum stiction breakaway speed. The simulation results of the model show that this model is effective in predicting the efficiency of a low friction cycloidal gearbox.
In addition to the stiction model, we also studied the efficiency of a low friction cycloidal reducer. The reduction ratio of this gearbox was estimated from the formula. It is found that the ratio approaches negative infinity when the motor torque is close to zero Nm.
Compact
Unlike standard planetary gears, cycloidal gearboxes are compact, low friction and feature virtually zero backlash. They also offer high reduction ratios, high load capacity and high efficiency. These features make them a viable option for a variety of applications.
Cycloid disks are driven by an eccentric input shaft. They are then driven by a stationary ring gear. The ring gear rotates the cycloidal disk at a higher rate. The input shaft rotates nine times to complete a full rotation. The ring gear is designed to correct the dynamic imbalance.
CZPT cycloidal gearheads are designed for precision and stable operation. These reducers are robust and can handle large translocations. They also offer high overload protection. They are suitable for shock wave therapy. CZPT gearheads are also well suited for applications with critical positioning accuracy. They also require low assembly and design costs. They are designed for long service life and low hysteresis loss.
CZPT cycloidal reducers are used in a variety of industrial applications, including CNC machining centers, robot positioners and manipulators. They offer a unique design that can handle high forces on the output axis, and are especially suitable for large translocations. These gearheads are highly efficient, reducing costs, and are available in a variety of sizes. They are ideal for applications that require millimetre accuracy.
High reduction ratios
Compared to other gearboxes, cycloidal gearboxes offer high reduction ratios and small backlash. They are also less expensive. Cycloid gearboxes can be used in a variety of industries. They are suitable for robotic applications. They also have high efficiency and load capacity.
A cycloidal gearbox works by rotating a cycloidal disc. This disc contains holes that are bigger than the pins on the output shaft. When the disc is rotated, the output pins move in the holes to generate a steady output shaft rotation. This type of gearbox does not require stacking stages.
Cycloid gearboxes are usually shorter than planetary gearboxes. Moreover, they are more robust and can transmit higher torques.
Cycloid gearboxes have an eccentric cam that drives the cycloidal disc. The cycloidal disc advances in 360deg/pivot/roller steps. It also rotates in an eccentric pattern. It meshes with the ring-gear housing. It also engages the internal teeth of the ring-gear housing.
The number of lobes on the cycloidal disc is not sufficient to generate a good transmission ratio. In fact, the number of lobes must be less than the number of pins surrounding the cycloidal disc.
The cycloidal disc is rotated by an eccentric cam that extends from the base shaft. The cam also spins inside the cycloidal disc. The eccentric motion of the cam helps the cycloidal disc rotate around the pins of the ring-gear housing.
Reducing amplitude of the vibration
Various approaches to reducing amplitude of the vibration in a cycloidal gearbox have been studied. These approaches are based on the kinematic analysis of gearbox.
A cycloidal gearbox is a gearbox that consists of bearings, gears, and an eccentric bearing that drives a cycloidal disc. This gearbox has a high reduction ratio, which is achieved by a series of output shaft pins that drive the output shaft as the disc rotates.
The test bench used in the studies has four sensors. Each sensor acquires signals with different signal processing techniques. In addition, there is a tachometer that acquires variations in rotational velocity at the input side.
The kinematic study of the robotic gearbox was performed to understand the frequency of vibrations and to determine whether the gearbox is faulty. It was found that the gearbox is in healthy operation when the amplitude of the x and y is low. However, when the amplitude is high, it is indicative of a malfunctioning element.
The frequency analysis of vibration signals is performed for both cyclostationary and noncyclostationary conditions. The frequencies that are selected are those that appear in both types of conditions.
Robust against shock loads
Compared to traditional gearboxes, cycloidal gearboxes have significant benefits when it comes to shock loads. These include high shock-load capacity, high efficiency, reduced cost, lower weight, lower friction, and better positioning accuracy.
Cycloid gears can be used to replace traditional planetary gears in applications where inertia is important, such as the transportation of heavy loads. They have a lighter design and can be manufactured to a more compact size, which helps reduce cost and installation expense. Cycloid gears are also able to provide transmission ratios of up to 300:1 in a small package.
Cycloid gears are also suitable for applications where a long service life is essential. Their radial clamping ring reduces inertia by up to 39%. Cycloid gears have a torsional stiffness that is five times higher than that of conventional planetary gears.
Cycloid gearboxes can provide significant improvements in concrete mixers. They are a highly efficient design, which allows for important innovations. They are also ideal for servo applications, machine tools, and medical technology. They feature user-friendly screw connections, effective corrosion protection, and effective handling.
Cycloid gears are especially useful for applications with critical positioning accuracy. For example, in the control of large parabolic antennas, high shock load capacity is required to maintain accuracy. Cycloid gears can withstand shock loads up to 500% of their rated torque.
Inertial effects
Various studies have been conducted to investigate the static problems of gears. However, there is still a need for a proper model to investigate the dynamic behaviour of a controlled system. For this, a mathematical model of a cycloidal gearbox has been developed. The presented model is a simple model that can be used as the basis for a more complex mechanical model.
The mathematical model is based on the cycloidal gearbox’s mechanical construction and has a nonlinear friction characteristic. The model is able to reproduce the current peaks and breaks at standstill. It also considers the stiction effect. However, it does not cover backlash or torsional stiffness.
This model is used to calculate the torque generating current and the inertia of the motor. These values are then compared with the real system measurement. The results show that the simulation results are very close to the real system measurement.
Several parameters are considered in the model to improve its dynamic behaviour. These parameters are calculated from the harmonic drive system analysis. These are torque-generating current, inertia, and the contact forces of the rotating parts.
The model has a high level of accuracy and can be used for motor control. It is also able to reproduce the dynamic behaviour of a controlled system.
editor by CX 2023-04-04
in Harare Zimbabwe sales price shop near me near me shop factory supplier 250nm IP68 High Torque Waterproof Swimming Pool Cover DC Planetary Gear Motor manufacturer best Cost Custom Cheap wholesaler
Services & Good quality controlWe provide comprehensive drawings and provide whenever essential. EPG was awarded with “well-known merchandise of Zhejiang Province” and “renowned brand of Zhejiang Province”. Our merchandise are applied in many fields. 250Nm IP68 Substantial Torque Waterproof Swimming Pool EPT DC Planetary Gear EPT
Spec colon
Voltage 24V DC
Max Load Present 18A
No-Load Velocity 4 period8rpm
Rated Pace three period8rpm
Rated Torque 200N periodm for Steady Working
lparRated Torque 300N periodm for Intermittent Working rpar
Equipment Ratio 646 period5 sol1
Stainless Metal Shaft SS316
With Inductive Sensor PNP amp a 1 period5N periodm Brake
IP68
Optional factors colon magnetic encoder semi inductive sensor PNP semi EPT-off brake
Product photograph colon
Specification for EPT DC EPT motor colon
| EPT type | Brush kind sol Brushless type sol Stepper kind | ||
| Body measurement | 16mm ~ 130mm period time period interval can be personalized | ||
| Running pace | EPT 1500-4000 rpm comma Gear Ratio one sol3 ~ 1 sol3000 | ||
| Output EPT | 3W ~2200W time period period of time time period can be tailored | ||
| Output shaft | round shaft comma D-minimize shaft comma essential-way shaft comma hollow shaft mldr | ||
| Voltage variety | 12V sol 24V sol 36V sol 48V sol 90V sol 110V sol220V interval period time period can be personalized | ||
| Add-ons | Inside EPTr sol Exterior EPTr sol Connector sol Brake sol Encoder mldr | ||
| EPT sort | PXiHu (West Lake) Dis.Hu (West Lake) Dis.lel shaft | ||
| RigEPT angle hollow worm shaft | RigEPT angle EPTl hollow shaft | Flat sort hollow shaft | |
| RigEPT angle solid worm shaft | RigEPT angle EPTl solid shaft | Flat sort sound shaft | |
| Planetary cEPTr shaft | |||
FAQ
Q colon Can you make the EPT motor with customization quest
A colon Sure comma we can customise for every your request comma like EPT comma voltage comma velocity comma shaft dimensions comma wires comma connectors comma IP quality comma and so on period of time
Q colon Do you offer samples quest
A colon Yes interval Sample is offered for screening period of time
Q colon What is your MOQ quest
A colon It is 10pcs for the starting of our organization interval
Q colon What aposs your direct time quest
A colon StXiHu (West Lake) Dis.Hu (West Lake) Dis.rd solution need 5-30days comma a little bit EPTer for custom-made merchandise period
Q colon Do you offer EPT assist quest
A colon Sure interval Our company have style and deveXiHu (West Lake) Dis.Hu (West Lake) Dis.ment team comma we can supply EPT assistance if you
want interval
Q colon How to ship to us quest
A colon It is offered by air comma or by sea comma or by train interval
Q colon How to pay the funds quest
A colon T solT and L solC is desired comma with distinct currency comma incXiHu (West Lake) Dis.Hu (West Lake) Dis. USD comma EUR comma RMB comma etc period
Q colon How can I know the item is suited for me quest
A colon gt1ST affirm drawing and specification gt2nd test sample gt3rd commence mass generation period of time
Q colon Can I arrive to your company to visit quest
A colon Indeed comma you are welcome to visit us at any time interval
Q colon How shall we contact you quest
A colon You can deliver inquiry straight comma and we will react inside of 24 hrs period of time
8mm lenze gks pdf factory made in China – replacement parts – in Newcastle upon Tyne United Kingdom DC 4.2V Low Rpm Gear Transmission Motor with top quality
We – EPG Group the greatest worm gearbox, couplings and gears manufacturing unit in China with 5 distinct branches. For a lot more specifics: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778083988828 /
8mm DC 4.2V minimal rpm equipment transmission motor
Merchandise Description
1)Specification
|
Product |
Application Parameters | Rated Torque of Equipment Box |
Instant Torque of Equipment Box |
Gear Ratio |
Gear Box Size L1 |
|||||||
| Rated | At No Load |
At Rated Load | Overall Length L |
|||||||||
| Voltage |
Speed |
Existing |
Velocity |
Current |
Torque |
|||||||
| VDC | rpm | mA | rpm | mA | gf.cm | mN.m | mm | gf.cm | gf.cm | mm | ||
| ZWPD008008- four | four.two | 4233 | 90 | 3111 | a hundred and fifty five | 4 | .4 | 23.1 | fifty | 200 | three.six | 8.six |
| ZWPD008008- 5 | 4.2 | 2857 | ninety | 2100 | one hundred fifty five | 6 | .6 | fifty | 200 | five.3 | ||
| ZWPD008008- thirteen | 4.2 | 1122 | ninety five | 864 | one hundred fifty five | eleven | 1.1 | 25.8 | 100 | 300 | 13. | 11.three |
| ZWPD008008- 19 | four.two | 758 | ninety five | 583 | a hundred and fifty five | 16 | 1.six | one hundred | three hundred | 19.two | ||
| ZWPD008008-28 | four.two | 511 | 95 | 394 | one hundred fifty five | 24 | two.four | one hundred | three hundred | 28.four | ||
| ZWPD008008-47 | four.two | 306 | 95 | 240 | 160 | thirty | two.9 | 28.five | two hundred | 600 | 46.seven | 14. |
| ZWPD008008-sixty nine | four.2 | 207 | ninety five | 162 | 160 | forty four | 4.three | 200 | 600 | sixty nine.one | ||
| ZWPD008008-102 | four.2 | a hundred and forty | 95 | 109 | one hundred sixty | 65 | 6.four | two hundred | 600 | 102.4 | ||
| ZWPD008008-152 | 4.two | ninety four | ninety five | seventy four | 160 | 96 | 9.four | 200 | 600 | 151.seven | ||
| ZWPD008008-168 | four.2 | 84 | 100 | 67 | a hundred and sixty | 80 | 7.eight | 31.two | 300 | 900 | 168. | sixteen.seven |
| ZWPD008008-249 | four.2 | 56 | one hundred | 45 | a hundred and sixty | 118 | eleven.6 | three hundred | 900 | 248.eight | ||
| ZWPD008008-369 | 4.2 | 38 | 100 | 30 | a hundred and sixty | a hundred seventy five | 17.2 | three hundred | 900 | 368.6 | ||
| ZWPD008008-546 | four.two | 26 | a hundred | 21 | 160 | 259 | 25.four | 300 | 900 | 546.1 | ||
| ZWPD008008-809 | four.two | seventeen | a hundred | fourteen | a hundred and sixty | 384 | 37.seven | three hundred | 900 | 809.1 | ||
previously mentioned specs just for reference and customizable according to requirements.
two)2nd Drawing
3)Software
|
Audio and visual equipments |
notebook Computer, camcorder, auto DVD, kinescope DVD, vehicle CD participant, digital camera, digital digicam, headphone stereo, cassette tape recorder and and so forth. |
|
House application |
electric powered shaver, tooth brush, package ept appliances, hair clipper, stitching machines, massager, vibrator, hair dryer, rubdown machine, corn popper, scissor hair machine, vacuum cleaner, garden instrument, sanitary ware, window curtain, coffee equipment, whisk and and so forth. |
|
Workplace automation equipments |
CD-ROM, OA equipments, scanners, printers, multifunction equipment copy equipment, fax, FAX 13083988828 paper cutter, personal computer peripheral, financial institution machine and and so forth. |
|
Automotive merchandise |
conditioning damper actuator, doorway lock actuator, retractable rearview mirror, meters, optic axis control system, head light beam level adjuster, auto drinking water pump, automobile antenna, lumbar assist, automated vending machine and and so on. |
|
Toys and models |
radio handle design, automated cruise handle, ride-on toy and and many others. |
|
Health-related application |
blood pressure meter, breath machine and and many others. |
|
Industrials |
air freshener, screen, flow manage valves and and so on. |
|
Electrical power equipment |
electric drill, screwdriver and and many others. |
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Precision instruments |
keep an eye on, optics devices and and many others. |
Our Companies:
- ODM & OEM
- Gearbox design and style and development
- Associated technologies assistance
Packaging & Delivery
one) Pac ept Information
packed in nylon to start with, then carton, and then strengthened with picket scenario for outer packing.
Or according to client’s necessity.
two) Shipping and delivery Details
samples will be delivered within 10 days
batch purchase leading time in accordance to the true situation.
Firm Data:
HangZhou ept Equipment & Electronics Co., Ltd was recognized in 2001,We provide the complete travel solution for buyers from layout, tooling fabrication, parts producing and assembly.
one) Competitive Benefits
- one) Competitive Positive aspects
17+yr experience in manufacturing motor gearbox
We offer complex help from r&d, prototype, screening, assembly and serial creation , ODM &OEM
Aggressive Value
Merchandise Overall performance: Reduced sound, Higher performance, Extended lifespan
Prompt Shipping and delivery: fifteen wor ept days right after payment
Modest Orders Approved
2) Principal Items
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Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electrical power: .01-40W,output pace:5-2000rpm and output torque:1. gf.cm -50kgf.cm,
- Custom-made worm and equipment transmission machinery
- Exact electromechanical movement module
- Specific component and assembly of plastic and steel powder injection.
Certifications
We Have passed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).
and a lot more…
FAQ
one. Can you make the gearbox with custom made technical specs?
Of course. We have design and improvement crew, also a excellent phrase of engineers, each of them have
numerous work years expertise.
two.Do you give the samples?
Sure. Our organization can supply the samples to you, and the shipping and delivery time is about 5-15days in accordance to the specification of gearbox you require.
3.What is your MOQ?
Our MOQ is 2000pcs. But at the starting of our company, we settle for little buy.
four. Do you have the merchandise in inventory?
I am sorry we donot have the product in inventory, All merchandise are manufactured with orders.
5. Do you provide technologies assist?
Yes. Our firm have design and style and improvement group, we can provide engineering support if you
want.
six.How to ship to us?
We will ship the goods to you according to the DHL or UPS or FEDEX and many others account you provide.
7.How to pay the money?
We acknowledge T/T in advance. Also we have distinct lender account for getting funds, like US dollors or RMB and many others.
eight. How can I know the solution is suitable for me?
Frist, you need to have to offer us the more details information about the product. We will advocate the merchandise to you in accordance to your prerequisite of specification. Right after you confirm, we will prepare the samples to you. also we will offer some great developments in accordance to your product use.
nine. Can I occur to your firm to visit?
Indeed, you can occur to our organization to check out at whenever, and welcome to check out our business.
10. How do contact us ?
Please send an inquiry
/ The use of original equipment manufacturer’s (OEM) portion numbers or logos , e.g. CASE® and John Deere® are for reference functions only and for indicating item use and compatibility. Our organization and the listed substitute components contained herein are not sponsored, approved, or manufactured by the OEM. /
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Product Description:
Tips:Please get in touch with client services for other parameter requirements.
Other Application(OEM/ODM): Electronic doorway lock, clever change, steam hair straightener (drinking water jet straight hair outlet), label stripper, smart wear, intelligent equipment 3D printing equipment products, curling de-vice, safe, electric powered screwdriver, show body, robots, toy cars, boats, beauty products, elec-tronics and so forth.
Notice:
Howdy, I am extremely satisfied to see our goods. We are professional motor OEM/ODM manu-facturers, and have virtually 10 many years of manufacturing and R&D knowledge. We have our personal manufacturing unit and hundreds of specialized engineers. We are found in HangZhou, China, If you are interested in our products, there are any motor customization needs, welcome to speak to us, our professional companies to reply your questions
FAQ
Q: Are you trading company or company ?
A: We are the Company specialised in types of micro motors for almost ten years already, in ZheJiang Province, China.
Q: How to purchase?
A: send out us inquiry → get our quotation → negotiate specifics → verify the sample → indicator contract/deposit → mass creation →
cargo ready → equilibrium/shipping → further cooperation
Q: How about Sample order?
A: Sample is obtainable for you. make sure you contact us for particulars. As soon as we cost you sample charge, remember to really feel straightforward, it would be refund
when you spot formal get.
Q: How extended is the produce[Making] and delivery?
A: Deliver time is dependent on the quantity you get. generally it normally takes fifteen-25 doing work days.
Q: My package deal has lacking goods. What can I do?
A: Please speak to our help group and we will affirm your buy with the deal contents. We apologize for any inconveniences.
Q: How to affirm the payment?
A: We take payment by T/T, PayPal, the other payment approaches also could be approved, Remember to get in touch with us just before you shell out by the other
payment techniques. Also 30-fifty% deposit is obtainable, the stability cash ought to be paid ahead of transport.
The use of authentic tools manufacturer’s (OEM) component quantities or trademarks , e.g. CASE® and John Deere® are for reference needs only and for indicating item use and compatibility. Our business and the outlined replacement parts contained herein are not sponsored, accredited, or created by the OEM.