Tag Archives: motor gearbox dc

China Small Power Gearbox with 3V Low Speed DC Gear Motor cycloidal gearbox efficiency

Solution Description

Small Power Gearbox with 3V Minimal speed dc gear motor
 

Product Description

 

Product Application Parameters Rated Torque of Equipment Box Instant Torque of Gear Box Gear Ratio Gear Box Size
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Present Pace Present Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD571571-19 three. 909 70 763 215 24 two.4 27.eight 1300 4000 19 12.eight
ZWBPD571571-28 3. 617 70 518 215 36 three.five 1300 4000 28
ZWBPD571571-forty six three. 375 80 315 215 39 three.8 30.nine 1300 4000 forty six 15.9
ZWBPD571571-69 3. 250 eighty 210 215 58 5.7 1300 4000 sixty nine
ZWBPD571571-102 3. 169 80 142 215 86 8.4 1300 4000 102
ZWBPD571571-151 three. 114 80 96 215 127 12.5 1300 4000 151
ZWBPD571571-168 three. 98 eighty 86 220 106 ten.four 34 1300 4000 168 19
ZWBPD571571-249 three. sixty six 80 58 220 158 15 1300 4000 249
ZWBPD571571-368 three. forty five eighty 39 220 233 23 1300 4000 368
ZWBPD571571-546 3. thirty 80 27 220 346 34 1300 4000 546
ZWBPD571571-809 three. twenty 80 eighteen 220 512 50 1300 4000 809

above requirements just for reference and customizable in accordance to needs.

Built-in Generate Control Module.

Please let us know your needs and we will offer you with micro transmission options.

2nd Drawing

Comprehensive Images

 


Software

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conversation equipment 5G base station,video meeting,cellular mobile phone and and many others.
Business office automation equipments scanners, printers, multifunction equipment duplicate equipment, fax (FAX paper cutter), computer peripheral, financial institution machine, display screen, lifting socket, display,notebook Laptop and and so forth.
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Industrials stream handle valves, seismic testing,automated reclosing,Agricultural unmanned aerial motor vehicle,automated feeder ,intelligent categorical cabinet and and so on.
Electrical electrical power instruments electrical drill, screwdriver,garden tool and etc.
Precision instruments optics devices,automated vending device, wire-stripping equipment and and so on.
Personal care tooth brush, hair clipper, electric powered shaver, massager, vibrator, hair dryer, rubdown device, scissor hair machine, foot grinder,anti-myopia pen, facial splendor equipment, hair curler,Electric powered threading knife,Power Ideal PORE, Puff device,eyebrow tweezers and and so on.
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robots instructional robotic, programming robot, health care robot, escort robotic and etc.

 

Company Profile

HangZhou CZPT Equipment & Electronics Co., Ltd was proven in 2001,We provide the whole generate answer for consumers from design, tooling fabrication, elements production and assembly.

Workshop


Tests Equipment

1) Competitive Rewards

  • one) Competitive Positive aspects
    19+calendar year expertise in producing motor gearbox
    We give technical support from r&d, prototype, screening, assembly and serial production , ODM &OEM
    Aggressive Price tag
    Merchandise Functionality: Minimal noise, Large effectiveness, Extended lifespan
    Prompt Shipping and delivery: fifteen doing work days following payment
    Little Orders Approved

2) Principal Products

  • Precision reduction gearbox and its diameter:3.4mm-38mm,voltage:1.5-24V,electrical power: .01-40W,output velocity:5-2000rpm and output torque:1. gf.cm -50kgf.cm,

  • Custom-made worm and gear transmission machinery
  • Specific electromechanical movement module
  • Precise element and assembly of plastic and metallic powder injection.

 

Our Services

  • ODM & OEM
  • Gearbox layout and improvement
  • Related technology assist
  • Micro generate gearbox custom resolution

Packaging & Shipping and delivery

one) Packing Specifics

packed in nylon first of all, then carton, and then bolstered with picket case for outer packing.
Or in accordance to client’s need.

two) Shipping and delivery Specifics

samples will be delivered in ten days
batch buy leading time in accordance to the genuine situation.

 

Certifications

Certifications

We Have handed to maintain ISO9001:2015(CN11/3571),ISO14001:2004(U006616E0153R3M), ISO13485:2016(CN18/42018) and IATF16949:2016(CN11/3571.01).

and far more…

 

FAQ

FAQ

1. Can you make the gearbox with custom made requirements?
Sure. We have design and advancement group, also a wonderful time period of engineers, every of them have
several work a long time encounter.

2.Do you supply the samples?
Indeed. Our business can offer the samples to you, and the shipping time is about 5-15days in accordance to the specification of gearbox you require.

3.What is your MOQ?
Our MOQ is 2000pcs. But at the beginning of our organization, we settle for tiny purchase.

four. Do you have the item in inventory?
I am sorry we donot have the item in inventory, All goods are created with orders.

five. Do you offer technologies assist?
Of course. Our business have design and style and development group, we can offer technological innovation assist if you
need to have.

six.How to ship to us?
We will ship the items to you according to the DHL or UPS or FEDEX and so on account you give.

7.How to spend the cash?
We settle for T/T in advance. Also we have various bank account for obtaining cash, like US dollors or RMB and so forth.

8. How can I know the product is appropriate for me?
Frist, you require to supply us the a lot more specifics data about the item. We will advise the item to you according to your necessity of specification. Right after you affirm, we will get ready the samples to you. also we will offer you some good advancements according to your merchandise use.

nine. Can I come to your organization to pay a visit to?
Of course, you can come to our organization to pay a visit to at anytime, and welcome to pay a visit to our organization.

ten. How do get in touch with us ?
Remember to send an inquiry

 


/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Motor, Toy, Car, Electric Toothbrush
Function: Change Drive Torque, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Customize
Step: Customize

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD010010-19 3.0 909 70 763 215 24 2.4 27.8 1300 4000 19 12.8
ZWBPD010010-28 3.0 617 70 518 215 36 3.5 1300 4000 28
ZWBPD010010-46 3.0 375 80 315 215 39 3.8 30.9 1300 4000 46 15.9
ZWBPD010010-69 3.0 250 80 210 215 58 5.7 1300 4000 69
ZWBPD010010-102 3.0 169 80 142 215 86 8.4 1300 4000 102
ZWBPD010010-151 3.0 114 80 96 215 127 12.5 1300 4000 151
ZWBPD010010-168 3.0 98 80 86 220 106 10.4 34 1300 4000 168 19
ZWBPD010010-249 3.0 66 80 58 220 158 15 1300 4000 249
ZWBPD010010-368 3.0 45 80 39 220 233 23 1300 4000 368
ZWBPD010010-546 3.0 30 80 27 220 346 34 1300 4000 546
ZWBPD010010-809 3.0 20 80 18 220 512 50 1300 4000 809

###

###

Smart wearable devices watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc.
Automotive products conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools electric drill, screwdriver,garden tool and etc.
Precision instruments optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

/ Piece
|
1,000 Pieces

(Min. Order)

###

Application: Motor, Toy, Car, Electric Toothbrush
Function: Change Drive Torque, Speed Reduction
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Customize
Step: Customize

###

Samples:
US$ 90/Piece
1 Piece(Min.Order)

|
Request Sample

###

Customization:
Available

|


###

Model Application Parameters Rated Torque of Gear Box Instant Torque of Gear Box Gear Ratio Gear Box Length
L1
Rated At No Load At Rated Load Overall Length
L
Voltage Speed Current Speed Current Torque
VDC rpm mA rpm mA gf.cm mN.m mm gf.cm gf.cm mm
ZWBPD010010-19 3.0 909 70 763 215 24 2.4 27.8 1300 4000 19 12.8
ZWBPD010010-28 3.0 617 70 518 215 36 3.5 1300 4000 28
ZWBPD010010-46 3.0 375 80 315 215 39 3.8 30.9 1300 4000 46 15.9
ZWBPD010010-69 3.0 250 80 210 215 58 5.7 1300 4000 69
ZWBPD010010-102 3.0 169 80 142 215 86 8.4 1300 4000 102
ZWBPD010010-151 3.0 114 80 96 215 127 12.5 1300 4000 151
ZWBPD010010-168 3.0 98 80 86 220 106 10.4 34 1300 4000 168 19
ZWBPD010010-249 3.0 66 80 58 220 158 15 1300 4000 249
ZWBPD010010-368 3.0 45 80 39 220 233 23 1300 4000 368
ZWBPD010010-546 3.0 30 80 27 220 346 34 1300 4000 546
ZWBPD010010-809 3.0 20 80 18 220 512 50 1300 4000 809

###

###

Smart wearable devices watch,VR,AR,XR and etc.
Household application kitchen appliances, sewing machines, corn popper, vacuum cleaner, garden tool, sanitary ware, window curtain, intelligent closestool, sweeping robot, power seat, standing desk, electric sofa, TV, computer, treadmill, spyhole, cooker hood, electric drawer, electric mosquito net, intelligent cupboard, intelligent wardrobe, automatic soap dispenser, UV baby bottle sterilizer, lifting hot pot cookware, dishwasher, washing machine, food breaking machine, dryer, air conditioning, dustbin, coffee machine, whisk,smart lock,bread maker,Window cleaning robot and etc.
communication equipment 5G base station,video conference,mobile phone and etc.
Office automation equipments scanners, printers, multifunction machines copy machines, fax (FAX paper cutter), computer peripheral, bank machine, screen, lifting socket, display,notebook PC and etc.
Automotive products conditioning damper actuator, car DVD,door lock actuator, retractable rearview mirror, meters, optic axis control device, head light beam level adjuster, car water pump, car antenna, lumbar support, EPB, car tail gate electric putter, HUD, head-up display, vehicle sunroof, EPS, AGS, car window, head restraint, E-booster, car seat, vehicle charging station and etc.
Toys and models radio control model, automatic cruise control, ride-on toy, educational robot, programming robot, medical robot, automatic feeder, intelligent building blocks, escort robot and etc.
Medical equipments blood pressure meter, breath machine, medical cleaning pump, medical bed, blood pressure monitors, medical ventilator, surgical staplers, infusion pump, dental instrument, self-clotting cutter, wound cleaning pump for orthopedic surgery,electronic cigarette, eyebrow pencil,fascia gun, , surgical robot,laboratory automation and etc.
Industrials flow control valves, seismic testing,automatic reclosing,Agricultural unmanned aerial vehicle,automatic feeder ,intelligent express cabinet and etc.
Electric power tools electric drill, screwdriver,garden tool and etc.
Precision instruments optics instruments,automatic vending machine, wire-stripping machine and etc.
Personal care tooth brush, hair clipper, electric shaver, massager, vibrator, hair dryer, rubdown machine, scissor hair machine, foot grinder,anti-myopia pen, facial beauty equipment, hair curler,Electric threading knife,POWER PERFECT PORE, Puff machine,eyebrow tweezers and etc.
Consumer electronics camera, mobile phone,digital camera, automatic retracting device,camcorder, kinescope DVD,headphone stereo, cassette tape recorder, bluetooth earbud charging case, turntable, tablet,UAV(unmanned aerial vehicle),surveillance camera,PTZ camera, rotating smart speaker and etc.
robots educational robot, programming robot, medical robot, escort robot and etc.

A Mathematical Model of a Cycloid Gearbox

Having a gearbox with a cycloidal rotor is an ideal design for a car or any other vehicle, as the cycloidal design can reduce the amplitude of vibration, which is a key component in car performance. Using a cycloidal gearbox is also a great way to reduce the amount of friction between the gears in the gearbox, which can help to reduce noise and wear and tear. A cycloidal gearbox is also a very efficient design for a vehicle that needs to perform under high loads, as the gearbox can be very robust against shock loads.helical gearbox

Basic design principles

cycloidal gearboxes are used for precision gearing applications. Cycloidal drives are compact and robust and offer lower backlash, torsional stiffness and a longer service life. They are also suitable for applications involving heavy loads.
Cycloidal drives are compact in size and provide very high reduction ratios. They are also very robust and can handle shock loads. Cycloidal drives are ideally suited to a wide range of drive technologies. Cycloidal gears have excellent torsional stiffness and can provide a transmission ratio of 300:1. They can also be used in applications where stacking multiple gear stages is not desired.
In order to achieve a high reduction ratio, cycloidal gears must be manufactured extremely accurately. Cycloidal gears have a curved tooth profile that removes shear forces at any point of contact. This provides a positive fit for the gear disc. This profile can be provided on a separate outer bushing or as an internal gear profile insert.
Cycloidal drives are used in marine propulsion systems, where the load plate rotates around the X and Y axis. The plate is anchored by a threaded screw hole arranged 15mm away from the center.
A secondary carrier body is used in a cycloidal gearbox to support the load plate. The secondary carrier body is composed of a mounting carrier body and a secondary carrier disc.

Low friction

Several studies have been conducted to understand the static problems of gears. In this paper, we discuss a mathematical model of a low friction cycloidal gearbox. This model is designed to calculate various parameters that affect the performance of the gearbox during production.
The model is based on a new approach that includes the stiction effect and the nonlinear friction characteristic. These parameters are not covered by the conventional rule of thumb.
The stiction effect is present when the speed direction is changed. During this time, the input torque is required to prevail over the stiction effect to generate movement. The model also enables us to calculate the magnitude of the stiction effect and its breakaway speed.
The most important thing is that the model can be used to improve the dynamic behavior of a controlled system. In this regard, the model has a high degree of accuracy. The model is tested in several quadrants of the gearbox to find the optimum stiction breakaway speed. The simulation results of the model show that this model is effective in predicting the efficiency of a low friction cycloidal gearbox.
In addition to the stiction model, we also studied the efficiency of a low friction cycloidal reducer. The reduction ratio of this gearbox was estimated from the formula. It is found that the ratio approaches negative infinity when the motor torque is close to zero Nm.

Compact

Unlike standard planetary gears, cycloidal gearboxes are compact, low friction and feature virtually zero backlash. They also offer high reduction ratios, high load capacity and high efficiency. These features make them a viable option for a variety of applications.
Cycloid disks are driven by an eccentric input shaft. They are then driven by a stationary ring gear. The ring gear rotates the cycloidal disk at a higher rate. The input shaft rotates nine times to complete a full rotation. The ring gear is designed to correct the dynamic imbalance.
CZPT cycloidal gearheads are designed for precision and stable operation. These reducers are robust and can handle large translocations. They also offer high overload protection. They are suitable for shock wave therapy. CZPT gearheads are also well suited for applications with critical positioning accuracy. They also require low assembly and design costs. They are designed for long service life and low hysteresis loss.
CZPT cycloidal reducers are used in a variety of industrial applications, including CNC machining centers, robot positioners and manipulators. They offer a unique design that can handle high forces on the output axis, and are especially suitable for large translocations. These gearheads are highly efficient, reducing costs, and are available in a variety of sizes. They are ideal for applications that require millimetre accuracy.

High reduction ratios

Compared to other gearboxes, cycloidal gearboxes offer high reduction ratios and small backlash. They are also less expensive. Cycloid gearboxes can be used in a variety of industries. They are suitable for robotic applications. They also have high efficiency and load capacity.
A cycloidal gearbox works by rotating a cycloidal disc. This disc contains holes that are bigger than the pins on the output shaft. When the disc is rotated, the output pins move in the holes to generate a steady output shaft rotation. This type of gearbox does not require stacking stages.
Cycloid gearboxes are usually shorter than planetary gearboxes. Moreover, they are more robust and can transmit higher torques.
Cycloid gearboxes have an eccentric cam that drives the cycloidal disc. The cycloidal disc advances in 360deg/pivot/roller steps. It also rotates in an eccentric pattern. It meshes with the ring-gear housing. It also engages the internal teeth of the ring-gear housing.
The number of lobes on the cycloidal disc is not sufficient to generate a good transmission ratio. In fact, the number of lobes must be less than the number of pins surrounding the cycloidal disc.
The cycloidal disc is rotated by an eccentric cam that extends from the base shaft. The cam also spins inside the cycloidal disc. The eccentric motion of the cam helps the cycloidal disc rotate around the pins of the ring-gear housing.helical gearbox

Reducing amplitude of the vibration

Various approaches to reducing amplitude of the vibration in a cycloidal gearbox have been studied. These approaches are based on the kinematic analysis of gearbox.
A cycloidal gearbox is a gearbox that consists of bearings, gears, and an eccentric bearing that drives a cycloidal disc. This gearbox has a high reduction ratio, which is achieved by a series of output shaft pins that drive the output shaft as the disc rotates.
The test bench used in the studies has four sensors. Each sensor acquires signals with different signal processing techniques. In addition, there is a tachometer that acquires variations in rotational velocity at the input side.
The kinematic study of the robotic gearbox was performed to understand the frequency of vibrations and to determine whether the gearbox is faulty. It was found that the gearbox is in healthy operation when the amplitude of the x and y is low. However, when the amplitude is high, it is indicative of a malfunctioning element.
The frequency analysis of vibration signals is performed for both cyclostationary and noncyclostationary conditions. The frequencies that are selected are those that appear in both types of conditions.

Robust against shock loads

Compared to traditional gearboxes, cycloidal gearboxes have significant benefits when it comes to shock loads. These include high shock-load capacity, high efficiency, reduced cost, lower weight, lower friction, and better positioning accuracy.
Cycloid gears can be used to replace traditional planetary gears in applications where inertia is important, such as the transportation of heavy loads. They have a lighter design and can be manufactured to a more compact size, which helps reduce cost and installation expense. Cycloid gears are also able to provide transmission ratios of up to 300:1 in a small package.
Cycloid gears are also suitable for applications where a long service life is essential. Their radial clamping ring reduces inertia by up to 39%. Cycloid gears have a torsional stiffness that is five times higher than that of conventional planetary gears.
Cycloid gearboxes can provide significant improvements in concrete mixers. They are a highly efficient design, which allows for important innovations. They are also ideal for servo applications, machine tools, and medical technology. They feature user-friendly screw connections, effective corrosion protection, and effective handling.
Cycloid gears are especially useful for applications with critical positioning accuracy. For example, in the control of large parabolic antennas, high shock load capacity is required to maintain accuracy. Cycloid gears can withstand shock loads up to 500% of their rated torque.helical gearbox

Inertial effects

Various studies have been conducted to investigate the static problems of gears. However, there is still a need for a proper model to investigate the dynamic behaviour of a controlled system. For this, a mathematical model of a cycloidal gearbox has been developed. The presented model is a simple model that can be used as the basis for a more complex mechanical model.
The mathematical model is based on the cycloidal gearbox’s mechanical construction and has a nonlinear friction characteristic. The model is able to reproduce the current peaks and breaks at standstill. It also considers the stiction effect. However, it does not cover backlash or torsional stiffness.
This model is used to calculate the torque generating current and the inertia of the motor. These values are then compared with the real system measurement. The results show that the simulation results are very close to the real system measurement.
Several parameters are considered in the model to improve its dynamic behaviour. These parameters are calculated from the harmonic drive system analysis. These are torque-generating current, inertia, and the contact forces of the rotating parts.
The model has a high level of accuracy and can be used for motor control. It is also able to reproduce the dynamic behaviour of a controlled system.
China Small Power Gearbox with 3V Low Speed DC Gear Motor     cycloidal gearbox efficiencyChina Small Power Gearbox with 3V Low Speed DC Gear Motor     cycloidal gearbox efficiency
editor by CX 2023-04-04

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Product Description:


 

Guidelines:Remember to speak to consumer service for other parameter needs.

Other Software(OEM/ODM):   Electronic doorway lock, clever switch, steam hair straightener (water jet straight hair outlet), label stripper, smart wear, intelligent equipment 3D printing gear merchandise, curling de-vice, safe, electric powered screwdriver, screen body, robots, toy cars, boats, attractiveness products, elec-tronics and many others.

Recognize:
    Hi there, I am really satisfied to see our items. We are skilled motor OEM/ODM manu-facturers, and have nearly ten several years of manufacturing and R&D knowledge. We have our personal manufacturing facility and hundreds of complex engineers. We are located in HangZhou, China, If you are fascinated in our goods, there are any motor customization demands, welcome to contact us, our professional services to solution your questions

 

FAQ
Q: Are you ept company or company ?
A: We are the Producer specialized in sorts of micro motors for almost ten years currently, in ZheJiang Province, China.

Q: How to order?
A: send out us inquiry → obtain our quotation → negotiate specifics → confirm the sample → signal agreement/deposit → mass production →
cargo completely ready → equilibrium/supply → even more cooperation

Q: How about Sample purchase?
A: Sample is offered for you. you should contact us for information. Once we demand you sample price, you should really feel effortless, it would be refund
when you place official get.

Q: How prolonged is the provide[Making] and delivery?
A: Deliver time is dependent on the amount you order. normally it takes fifteen-25 wor ept days.

Q: My bundle has missing items. What can I do?
A: Make sure you make contact with our help staff and we will confirm your get with the bundle contents. We apologize for any inconveniences.

Q: How to affirm the payment?
A: We acknowledge payment by T/T, PayPal, the other payment methods also could be approved, Please speak to us ahead of you pay out by the other
payment methods. Also 30-fifty% deposit is accessible, the balance funds ought to be paid just before delivery.
 

The use of unique products manufacturer’s (OEM) portion figures or logos , e.g. CASE® and John Deere® are for reference functions only and for indicating solution use and compatibility. Our company and the outlined substitute parts contained herein are not sponsored, authorized, or made by the OEM.

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