Tag Archives: machinery for

China OEM 21.1: 1 Gear Box for Manure Spreader Agricultural Machinery Fertilizer Spreader for Farm Machine Parts supplier

Product Description

 

 

 

Product Description

Item No.:

D251, Cast Iron Hydraulic Gearbox

Ratio and Shaft:

OEM acceptable

Key word

Agricultural Machinery Gearbox

Company Profile

 

HangZhou Hengni Machinery Co., Ltd. was founded in 2571 by Ms. Iris and her 2 partners (Mr. Tian and Mr. Yang) in HangZhou City, ZHangZhoug Province, China. All 3 founders are average senior engineers. Due to business expansion, the company moved to its current location in Xihu (West Lake) Dis. Industrial Zone (HangZhou, ZHangZhoug Province, China) in 2014.

We specialize in a full line of spiral bevel gearboxes, spur gearboxes, spur gearboxes, drive shafts, sheet metal, hydraulic cylinders, motors, tires, worm gear reducers, and worm operators, providing solutions for agricultural machinery manufacturers and distributors worldwide. All products can be customized on request.

We have a complete quality management system and sales and service network to provide our customers with quality products and satisfactory services. Our products are sold to 36 countries and regions around the world and our main market is the European market. 

Factory & Workshop

 

 
 

Proffessional

30 years experience engineman. The R&D office, Test laboratory, and CNC lathe workshop are operated by professionals.

Responsible

2~10years warranty. Attitude determines everything, details determine success or failure. We are responsible for your products.

Scientific management

100% tested. Strict company systems and scientific material management will reduce the error rate.
 

Certifications

We have been researching and manufacturing a wide range of gearbox reducers and mechanical components. We have obtained certificates including ISO9001, several gearbox patents, SGS, BV, etc.

Sample Room

 

Why choose us?

1) Customization: With a strong R&D team, and we can develop products as required. It only takes up to 7 days for us to design a set of drawings. The production time for new products is usually 50 days or less.

2) Quality: We have our own complete inspection and testing equipment, which can ensure the quality of the products.

3) Capacity: Our annual production capacity is over 500,000 sets, also, we also accept small quantity orders, to meet the needs of different customer’s purchase quantities.

4) Service: We focus on offering high-quality products. Our products are in line with international standards and are mainly exported to Europe, Australia, and other countries and regions.

5) Shipment: We are close to HangZhou and ZheJiang ports, to provide the fastest shipping service.
 

 

FAQ

Q: Are you a trading company or manufacturer?
A: We’re factory and providing gearbox ODM & OEM services for the European market for more than 10 years

Q: Do you provide samples? is it free or extra?
A: Yes, we could offer the sample for free charge but do not pay the cost of freight.

Q: How long is your delivery time? What is your terms of payment?
A: Generally it is 40-45 days. The time may vary depending on the product and the level of customization.
For standard products, the payment is: 30% T/T in advance,balance before shipment.

Q: What is the exact MOQ or price for your product?
A: As an OEM company, we can provide and adapt our products to a wide range of needs.
Thus, MOQ and price may greatly vary with size, material and further specifications; For instance, costly products or standard products will usually have a lower MOQ. Please contact us with all relevant details to get the most accurate quotation.

If you have another question, please feel free to contact us.

 

Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Step: Stepless
Type: Cylindrical Gear Box
OEM: Acceptable
Samples:
US$ 500/Piece
1 Piece(Min.Order)

|
Request Sample

Customization:
Available

|

Customized Request

helical gearbox

How to Use a Cyclone Gearbox

Often, a cycloidal gearbox is used in order to achieve a torque transfer from a motor or pump. This type of gearbox is often a common choice as it has a number of advantages over a regular gearbox. Its main advantage is that it is easy to make, which means that it can be incorporated into a variety of applications. However, if you want to use a cycloidal gearbox, there are a few things that you need to know. These include the operation principle, the structure and the dynamic and inertial effects that come with it.

Dynamic and inertial effects

Several studies have been carried out on the static and dynamic properties of cycloidal gears. The study of these effects is beneficial in assisting optimal design of cycloidal speed reducers.
In this paper, the dynamic and inertial effects of a two-stage cycloidal speed reducer have been investigated using the CZPT program package. Moreover, a new model for cycloidal reducers based on non-linear contact dynamics has been developed. The new model aims to predict several operational conditions.
The normal excitation contact force for the cycloid discs of the first and second stage is very similar. However, the total deformation at the contact point is different. This effect is mainly due to the system’s own oscillations. The cycloid discs of the second stage turn around the ring gear roller with a 180deg angle. This angle is a significant contributor to the torque loads. The total excitation force on the cycloid discs of first and second stage is 1848 N and 2068.7 N, respectively.
In order to analyze the contact stress, different gear profiles were investigated. The mesh density was considered as an important design criterion. It was found that a bigger hole reduces the material content of the cycloidal disc and results in more stresses.
Moreover, it is possible to reduce the contact forces in a more efficient manner by changing the geometric parameters. This can be done by mesh refinement along the disc width. The cycloidal disc has the greatest influence on the output results.
The efficiency of a cycloidal drive increases with the increase in load. The efficiency of a cycloidal reducer also depends on the eccentricity of the input shaft and the cycloidal plate. The efficiency curve for small loads is linear. However, for the larger loads, the efficiency curve becomes more non-linear. This is because the stiffness of the cycloid reducer increases as the load increases.

Structure

Despite the fact that it looks like a complicated engineering puzzle, the construction of a cycloidal gearbox is actually quite simple. The key elements are the base, the load plate and the thrust bearing. All these elements work together to create a stable, compact gearbox.
The base is a circular section with several cylindrical pins around its outer edge. The pins are fixed on a fixed ring that holds them in a circular path. The ring serves as a reference circle. The circle’s size is approximately 5mm in diameter.
The load plate is a series of threaded screw holes. These are arranged 15mm away from the center. These are used to anchor external structures. The load plate must be rotated around the X and Y axis.
The thrust bearing is placed on top of the load plate. The bearing is made of an internal diameter of 35mm and an external diameter of 52mm. It is used to allow rotation around the Z axis.
The cycloidal disc is the centerpiece of the cycloidal gearbox. The disc has holes for the pins that drive the output shaft. The holes are larger than those used in output roller pins. The disc also has a reduced eccentricity.
The pins are attached to the cycloidal disc by rolling pins. The pins are made of a material that provides mechanical support for the drive during high-torque situations. The pins have a 9mm external diameter. The disc has a number of lobes and is rotated by one lobe per shaft revolution.
The cycloidal gearbox also has a top cover that helps keep the components together. The cover has a pocket for tools. The top cover also has threads that screw into the casing.helical gearbox

Operation principle

Among many types of gear transmissions, cycloidal gearboxes are used in heavy machinery and multi-axis robots. They are highly effective, compact and capable of high ratios. In addition, they have an overload capability.
Cycloid disks are driven by eccentric shafts that rotate around fixed ring pins. Roller pins of the pin disc engage with holes in the cycloidal disc. These roller pins drive the pin disc and the pin disc transfers the motion to the output shaft.
Unlike conventional gear drives, cycloidal drives have low backlash and high torsional stiffness. They are ideally suited to heavy loads and all drive technologies. The lower mass and compact design of the cycloidal disk also contributes to its high efficiency and positioning accuracy.
The cycloidal disc plays a central role in the gearbox kinematics. It rotates around a fixed ring in a circle. When the disc is pushed against the ring gear, the pins engage with the disc and the roller pins rotate around the pins. This rotating motion generates vibration, which travels through the driven shafts.
Cycloid discs are typically designed with a short cycloid, so that the eccentricity is minimized. This reduces unbalance forces at high speeds. Ideally, the number of lobes on the cycloid is smaller than the number of surrounding pins. This reduces the amount of Hertzian contact stress.
Unlike planetary gears, cycloidal gears have high accuracy and are capable of withstanding shock loads. They also experience low friction and less wear on tooth flanks. They also have higher efficiency and load capacity.
Cycloid gears are generally more difficult to manufacture than involute gears. Cycloid gears are not suitable for stacking gear stages. They require extreme accuracy for manufacturing. However, their smaller size and low backlash, high torsional stiffness, and low vibration make them ideal for use in heavy machines.

Involute gear tooth profile

Almost all gears are manufactured with an involute gear tooth profile. Cycloid gears are also produced with this profile. Compared with involute gears, cycloid gears are stronger and can transmit more power. However, they can also be more difficult to manufacture. This makes them costlier.
The involute gear tooth profile is a smooth curve. It is derived from the involute curve of a circle. A tangent to the base circle is the normal at any point of an involute.
This curve has properties that allow the involute gear teeth to transfer motion in perpendicular direction. It is also the path traced by the end of the string unwrapping from a cylinder.
An involute profile has the advantage of being easy to manufacture. It also allows for smooth meshing despite misalignment of the centre distance. This profile is also preferred over a cycloid tooth profile, but it is not the best in every regard.
Cycloid gear teeth are also made of two curves. Unlike involute teeth, cycloid gear teeth have a consistent radius. Cycloid gears are less likely to produce noise. But they are also more expensive to manufacture.
Involute teeth are easier to manufacture because they have only one curve. Cycloid gears can also be made with a rack type cutter. This makes them cheaper to manufacture. However, they require an expert design. They can also be manufactured with a gear shaper that includes a pinion cutter.
The tooth profiles that satisfy the law of gear-tooth action are sometimes called conjugate profiles. The involute profile is the most common of these. It allows for constant torque transmission.helical gearbox

Backlash

Typically, cycloidal drives provide a high ratio of transmission with no backlash. This is because the cycloid disc is driven by an eccentric shaft. During rotation, the cycloid disc rotates around a fixed ring. This ring also rotates independently of the center of gravity.
The cycloid disc is typically shortened to reduce the eccentricity. This helps to minimize the unbalance forces that may occur at high speeds. The cycloid also offers a larger gear ratio than traditional gears. This provides a better positional accuracy.
Cycloid drives also have a high torsional stiffness. This provides greater torsional resilience and shock load capabilities. This is important for a number of reasons, such as in heavy-duty applications.
Cycloid drives also have lower mass. These benefits make them ideally suited for all drive technologies. The design also allows for higher torsional stiffness and service life. These drives also have a much smaller profile.
Cycloid drives are also used to reduce speed. Because of the high torsional stiffness of the cycloid, they also have high positioning accuracy.
Cycloid drives are well-suited to a variety of applications, including electric motors, generators, and pump motors. They are also highly resistant to shock loads, which is important in a variety of applications. This design is ideal for applications that require a large transmission ratio in a compact design.
Cycloid drives also have the advantage of minimizing the clearance between the mating components. This helps to eliminate interference and ensure a positive fit. This is particularly important in gearboxes. It also allows for the use of a load cell and potentiometer to determine the backlash of the gearbox.
China OEM 21.1: 1 Gear Box for Manure Spreader Agricultural Machinery Fertilizer Spreader for Farm Machine Parts   supplier China OEM 21.1: 1 Gear Box for Manure Spreader Agricultural Machinery Fertilizer Spreader for Farm Machine Parts   supplier
editor by CX 2023-05-12

China 30r/m 2.5KW 220BX RVE Series High Precision Cycloidal Gearbox For Agricultural Machinery with Hot selling

Item Description

30r/m 2.5KW 220BX RVE Collection High Precision Cycloidal Gearbox For Agricultural Machinery

Design:220BX-RVE

More Code And Specification:

E sequence C collection
Code Define dimension  General model Code Define dimension The authentic code
120 Φ122 6E 10C Φ145 150
150 Φ145 20E 27C Φ181 180
a hundred ninety Φ190 40E 50C Φ222 220
220 Φ222 80E 100C Φ250 250
250 Φ244 110E 200C Φ345 350
280 Φ280 160E 320C Φ440 440
320 Φ325 320E 500C Φ520 520
370 Φ370 450E      

Gear ratio And Specification

E Series C Series
Code Reduction Ratio New code  Monomer reduction ratio
a hundred and twenty 43,fifty three.5,59,seventy nine,103 10CBX 27.00
150 eighty one,105,121,141,161 27CBX 36.fifty seven
a hundred ninety 81,105,121,153 50CBX 32.54
220 81,one zero one,121,153 100CBX 36.seventy five
250 81,111,161,a hundred seventy five.28 200CBX 34.86
280 eighty one,one hundred and one,129,a hundred forty five,171 320CBX 35.61
320 81,a hundred and one,118.5,129,141,171,185 500CBX 37.34
370 eighty one,a hundred and one,118.5,129,154.8,171,192.4    
Note 1: E collection,these kinds of as by the shell(pin shell)output,the corresponding reduction ratio by one
Note 2: C sequence equipment ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange facet,the corresponding reduction ratio by 1

Reducer type code
REV: major bearing created-in E variety
RVC: hollow sort
REA: with input flange E kind
RCA: with input flange hollow type

Application:

Firm Information

FAQ
Q: What’re your major items?
A: We at present create Brushed Dc Motors, Brushed Dc Gear Motors, Planetary Dc Gear Motors, Brushless Dc Motors, Stepper motors, Ac Motors and Large Precision Planetary Gear Box etc. You can verify the requirements for previously mentioned motors on our site and you can e mail us to recommend necessary motors per your specification way too.

Q: How to select a suited motor?
A:If you have motor pictures or drawings to display us, or you have comprehensive specs like voltage, pace, torque, motor measurement, doing work method of the motor, essential life time and sound level etc, please do not wait to allow us know, then we can recommend appropriate motor per your request appropriately.

Q: Do you have a customized service for your normal motors?
A: Of course, we can customize for every your ask for for the voltage, velocity, torque and shaft measurement/condition. If you need extra wires/cables soldered on the terminal or need to have to add connectors, or capacitors or EMC we can make it also.

Q: Do you have an person design and style service for motors?
A: Indeed, we would like to design and style motors separately for our clients, but it could need to have some mold developing expense and layout demand. 

Q: What is actually your guide time?
A: Typically talking, our typical standard solution will require 15-30days, a bit for a longer time for personalized products. But we are quite versatile on the guide time, it will rely on the specific orders.

Remember to make contact with us if you have detailed requests, thank you !

To Be Negotiated 1 Piece
(Min. Order)

###

Application: Machinery, Robotic
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step

###

Customization:

###

E series C series
Code Outline dimension  General model Code Outline dimension The original code
120 Φ122 6E 10C Φ145 150
150 Φ145 20E 27C Φ181 180
190 Φ190 40E 50C Φ222 220
220 Φ222 80E 100C Φ250 250
250 Φ244 110E 200C Φ345 350
280 Φ280 160E 320C Φ440 440
320 Φ325 320E 500C Φ520 520
370 Φ370 450E      

###

E Series C Series
Code Reduction Ratio New code  Monomer reduction ratio
120 43,53.5,59,79,103 10CBX 27.00
150 81,105,121,141,161 27CBX 36.57
190 81,105,121,153 50CBX 32.54
220 81,101,121,153 100CBX 36.75
250 81,111,161,175.28 200CBX 34.86
280 81,101,129,145,171 320CBX 35.61
320 81,101,118.5,129,141,171,185 500CBX 37.34
370 81,101,118.5,129,154.8,171,192.4    
Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1
Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1
To Be Negotiated 1 Piece
(Min. Order)

###

Application: Machinery, Robotic
Hardness: Hardened Tooth Surface
Installation: Vertical Type
Layout: Coaxial
Gear Shape: Cylindrical Gear
Step: Double-Step

###

Customization:

###

E series C series
Code Outline dimension  General model Code Outline dimension The original code
120 Φ122 6E 10C Φ145 150
150 Φ145 20E 27C Φ181 180
190 Φ190 40E 50C Φ222 220
220 Φ222 80E 100C Φ250 250
250 Φ244 110E 200C Φ345 350
280 Φ280 160E 320C Φ440 440
320 Φ325 320E 500C Φ520 520
370 Φ370 450E      

###

E Series C Series
Code Reduction Ratio New code  Monomer reduction ratio
120 43,53.5,59,79,103 10CBX 27.00
150 81,105,121,141,161 27CBX 36.57
190 81,105,121,153 50CBX 32.54
220 81,101,121,153 100CBX 36.75
250 81,111,161,175.28 200CBX 34.86
280 81,101,129,145,171 320CBX 35.61
320 81,101,118.5,129,141,171,185 500CBX 37.34
370 81,101,118.5,129,154.8,171,192.4    
Note 1: E series,such as by the shell(pin shell)output,the corresponding reduction ratio by 1
Note 2: C series gear ratio refers to the motor installed in the casing of the reduction ratio,if installed on the output flange side,the corresponding reduction ratio by 1

The Cyclonoidal Gearbox

Basically, the cycloidal gearbox is a gearbox that uses a cycloidal motion to perform its rotational movement. It is a very simple and efficient design that can be used in a variety of applications. A cycloidal gearbox is often used in applications that require the movement of heavy loads. It has several advantages over the planetary gearbox, including its ability to be able to handle higher loads and higher speeds.helical gearbox

Dynamic and inertial effects of a cycloidal gearbox

Several studies have been conducted on the dynamic and inertial effects of a cycloidal gearbox. Some of them focus on operating principles, while others focus on the mathematical model of the gearbox. This paper examines the mathematical model of a cycloidal gearbox, and compares its performance with the real-world measurements. It is important to have a proper mathematical model to design and control a cycloidal gearbox. A cycloidal gearbox is a two-stage gearbox with a cycloid disc and a ring gear that revolves around its own axis.
The mathematical model is made up of more than 1.6 million elements. Each gear pair is represented by a reduced model with 500 eigenmodes. The eigenfrequency for the spur gear is 70 kHz. The modally reduced model is a good fit for the cycloidal gearbox.
The mathematical model is validated using ABAQUS software. A cycloid disc was discretized to produce a very fine model. It requires 400 element points per tooth. It was also verified using static FEA. This model was then used to model the stiction of the gears in all quadrants. This is a new approach to modelling stiction in a cycloidal gearbox. It has been shown to produce results comparable to those of the EMBS model. The results are also matched by the elastic multibody simulation model. This is a good fit for the contact forces and magnitude of the cycloid gear disc. It was also found that the transmission accuracy between the cycloid gear disc and the ring gear is about 98.5%. However, this value is lower than the transmission accuracy of the ring gear pair. The transmission error of the corrected model is about 0.3%. The transmission accuracy is less because of the lower amount of elastic deformation on the tooth flanks.
It is important to note that the most accurate contact forces for each tooth of a cycloid gearbox are not smooth. The contact force on a single tooth starts with a linear rise and then ends with a sharp drop. It is not as smooth as the contact force on a point contact, which is why it has been compared to the contact force on an ellipse contact. However, the contact on an ellipse contact is still relatively small, and the EMBS model is not able to capture this.
The FE model for the cycloid disc is about 1.6 million elements. The most important part of the FE model is the discretization of the cycloid disc. It is very important to do the discretization of the cycloid gear disc very carefully because of the high degree of vibration that it experiences. The cycloid disc has to be discretized finely so that the results are comparable to those of a static FEA. It has to be the most accurate model possible in order to be able to accurately simulate the contact forces between the cycloid disc and the ring gear.helical gearbox

Kinematics of a cycloidal drive

Using an arbitrary coordinate system, we can observe the motion of components in a cycloidal gearbox. We observe that the cycloidal disc rotates around fixed pins in a circle, while the follower shaft rotates around the eccentric cam. In addition, we see that the input shaft is mounted eccentrically to the rolling-element bearing.
We also observe that the cycloidal disc rotates independently around the eccentric bearing, while the follower shaft rotates around an axis of symmetry. We can conclude that the cycloidal disc plays a pivotal role in the kinematics of a cycloidal gearbox.
To calculate the efficiency of the cycloidal reducer, we use a model that is based on the non-linear stiffness of the contacts. In this model, the non-linearity of the contact is governed by the non-linearity of the force and the deformation in the contact. We have shown that the efficiency of the cycloidal reducer increases as the load increases. In addition, the efficiency is dependent on the sliding velocity and the deformations of the normal load. These factors are considered as the key variables to determine the efficiency of the cycloidal drive.
We also consider the efficiency of the cycloidal reducer with the input torque and the input speed. We can calculate the efficiency by dividing the net torque in the ring gear by the output torque. The efficiency can be adjusted to suit different operating conditions. The efficiency of the cycloidal drive is increased as the load increases.
The cycloidal gearbox is a multi-stage gearbox with a small shaft oin and a big shaft. It has 19 teeth and brass washers. The outer discs move in opposition to the middle disc, and are offset by 180 deg. The middle disc is twice as massive as the outer disc. The cycloidal disc has nine lobes that move by one lobe per drive shaft revolution. The number of pins in the disc should be smaller than the number of pins in the surrounding pins.
The input shaft drives an eccentric bearing that is able to transmit the power to the output shaft. In addition, the input shaft applies forces to the cycloidal disk through the intermediate bearing. The cycloidal disk then advances in 360 deg/pivot/roller steps. The output shaft pins then move around in the holes to make the output shaft rotate continuously. The input shaft applies a sinusoidal motion to maintain the constant speed of the base shaft. This sine wave causes small adjustments to the follower shaft. The forces applied to the internal sleeves are a part of the equilibrium mechanism.
In addition, we can observe that the cycloidal drive is capable of transmitting a greater torque than the planetary gear. This is due to the cycloidal gear’s larger axial length and the ring gear’s smaller hole diameter. It is also possible to achieve a positive fit between the fixed ring and the disc, which is achieved by toothing between the fixed ring and the disc. The cycloidal disk is usually designed with a short cycloid to minimize unbalance forces at high speeds.helical gearbox

Comparison with planetary gearboxes

Compared to planetary gearboxes, the cycloidal gearbox has some advantages. These advantages include: low backlash, better overload capacity, a compact design, and the ability to perform in a wide range of applications. The cycloidal gearbox has become popular in the multi-axis robotics market. The gearbox is also increasingly used in first joints and positioners.
A cycloidal gearbox is a gearbox that consists of four basic components: a cycloid disk, an output flange, a ring gear, and a fixed ring. The cycloid disk is driven by an eccentric shaft, which advances in a 360deg/pivot/roller step. The output flange is a fixed pin disc that transmits the power to the output shaft. The ring gear is a fixed ring, and the input shaft is connected to a servomotor.
The cycloidal gearbox is designed to control inertia in highly dynamic situations. These gearboxes are generally used in robotics and positioners, where they are used to position heavy loads. They are also commonly used in a wide range of industrial applications. They have higher torque density and a low backlash, making them ideal for heavy loads.
The output flange is also designed to handle a torque of up to 500 Nm. Its rotational speed is lower than the planet gearbox, but its output torque is much higher. It is designed to be a high-performance gearbox, and it can be used in applications that need high ratios and a high level of torque density. The cycloid gearbox is also less expensive and has less backlash. However, the cycloidal gearbox has disadvantages that should be considered when designing a gearbox. The main problem is vibrations.
Compared to planetary gearboxes, cycloidal gearboxes have a smaller overall size and are less expensive. In addition, the cycloid gearbox has a large reduction ratio in one stage. In general, cycloidal gearboxes have single or two stages, with the third stage being less common. However, the cycloid gearbox is not the only type of gearbox that has this type of configuration. It is also common to find a planetary gearbox with a single stage.
There are several different types of cycloidal gearboxes, and they are often referred to as cycloidal speed reducers. These gearboxes are designed for any industry that uses servos. They are shorter than planetary gearboxes, and they are larger in diameter for the same torque. Some of them are also available with a ratio lower than 30:1.
The cycloid gearbox can be a good choice for applications where there are high rotational speeds and high torque requirements. These gearboxes are also more compact than planetary gearboxes, and are suitable for high-torque applications. In addition, they are more robust and can handle shock loads. They also have low backlash, and a higher level of accuracy and positioning accuracy. They are also used in a wide range of applications, including industrial robotics.
China 30r/m 2.5KW 220BX RVE Series High Precision Cycloidal Gearbox For Agricultural Machinery     with Hot sellingChina 30r/m 2.5KW 220BX RVE Series High Precision Cycloidal Gearbox For Agricultural Machinery     with Hot selling
editor by czh 2023-01-17

China Right Angle Gearbox for Agriculture Machinery wholesaler

Solution Description

 

Appropriate Angle Gearbox

1. Solution Description

 

MODEL
 
INPUT Information OUTPUT Data
Ratio Optimum Rpm KW HP-CV N.M N.M R.P.M
AC78845A/B 1:1.93 800 30 40 358 185 1544
RC one:1.ninety three 800 30 40 358 185 1544
RC5/BB60X one:1.sixty nine 800 37 50 440 260 1352
AC78846A/B one:1.93 540 55 75 972 504 1042
612619 1:1.ninety three 540 74 one hundred 1308 678 1042
612666 one:1.forty six 540 74 100 1308 896 680
BB84X 1:1.26 540 sixty seven ninety 1184 940 680
RC81-000-01 one:1.923 540 seventy four one hundred 1308 680 1038
RC81-000-02 1:1.46 540 seventy four 100 1308 896 788
75356-192 one:1.ninety two 540 ninety seven a hundred thirty 1715 893 1037
75356-146 1:1.forty six 540 ninety seven 130 1715 1175 788
74823-19 1:1.87 540 ninety seven 130 1715 918 1009
74823-fourteen one:1.39 540 ninety seven 130 1715 1235 750
GT40U.B 3:1 540 44 60 778 2334 a hundred and eighty
SF-a hundred 1:1 540 fifteen 20 265 265 540
MCT-100A1 7.5:one 540 29.five forty 521 3912 seventy two
MCT-100A2 22.5:one 540 29.five 40 521 11738 24
DCR1-0000 two.4:1 540 37 fifty 654 1570 225

2. More Products

three. The Drawing Of Gear Box

four. Production and  Packing 

5.Delivery

6.Our Company

HangZhou CZPT Tech.Equipment Co.,Ltd was  founded in 2003. It is located at  HangZhou County, HangZhou City, closed to 204 Nationwide Road.Our principal products: 1. all  sorts of  drive shaft 2.all types of gera box 3. Farm machinery: IMT500  inorganic  fertilizer spreader,  HMT05S  organic fertilizer  spreader,  3M rotovator , 3M soaked-paddy discipline rotary, King 185 deep cultviating  machine and so on. 4.The equipment elements: many kinds of Equipment, Shaft, Flang, ,Gear box, Laser components, Stamping components and so on.
   

seven. FAQ

1. Q: Are your goods solid or cast?

    A: All of our products are forged.

2. Q: What’s your MOQ?
    A: 20 PCS for every single type. We accept the sample get. 
3. Q: What is the horse energy of the pto shaft are obtainable? 
    A: We give a complete range of pto shaft, ranging from 16HP-200HP.
four. Q: How a lot of splined specification do you have ?
    A: We create 1 1/8″-Z6, 1 3/8″-Z6, 1 3/4″-Z6, 1 3/8″- Z21, 1 3/4″-Z20, 8X42X48X8 and 8X32X38X6 splines.
five. Q: How about the guarantee?
    A: We promise 1 yr guarantee. With quality troubles, we will send out you the new merchandise for cost-free inside of subsequent shipment.
six. Q: What is your payment terms?
    A: T/T, L/C, D/A, D/P….
seven. Q: What is the shipping and delivery time?
    A: 40 times following receiving your innovative deposit.

 

US $50-110
/ Piece
|
30 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step

###

Customization:

###

Right Angle Gearbox

###

MODEL
 
INPUT DATA OUTPUT DATA
Ratio Maximum Rpm KW HP-CV N.M N.M R.P.M
AC78845A/B 1:1.93 800 30 40 358 185 1544
RC 1:1.93 800 30 40 358 185 1544
RC5/BB60X 1:1.69 800 37 50 440 260 1352
AC78846A/B 1:1.93 540 55 75 972 504 1042
612619 1:1.93 540 74 100 1308 678 1042
612666 1:1.46 540 74 100 1308 896 680
BB84X 1:1.26 540 67 90 1184 940 680
RC81-000-01 1:1.923 540 74 100 1308 680 1038
RC81-000-02 1:1.46 540 74 100 1308 896 788
75356-192 1:1.92 540 97 130 1715 893 1037
75356-146 1:1.46 540 97 130 1715 1175 788
74823-19 1:1.87 540 97 130 1715 918 1009
74823-14 1:1.39 540 97 130 1715 1235 750
GT40U.B 3:1 540 44 60 778 2334 180
SF-100 1:1 540 15 20 265 265 540
MCT-100A1 7.5:1 540 29.5 40 521 3912 72
MCT-100A2 22.5:1 540 29.5 40 521 11738 24
DCR1-0000 2.4:1 540 37 50 654 1570 225
US $50-110
/ Piece
|
30 Pieces

(Min. Order)

###

Application: Motor, Electric Cars, Motorcycle, Machinery, Marine, Toy, Agricultural Machinery, Car
Function: Distribution Power, Clutch, Change Drive Torque, Change Drive Direction, Speed Changing, Speed Reduction, Speed Increase
Layout: Cycloidal
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Step: Four-Step

###

Customization:

###

Right Angle Gearbox

###

MODEL
 
INPUT DATA OUTPUT DATA
Ratio Maximum Rpm KW HP-CV N.M N.M R.P.M
AC78845A/B 1:1.93 800 30 40 358 185 1544
RC 1:1.93 800 30 40 358 185 1544
RC5/BB60X 1:1.69 800 37 50 440 260 1352
AC78846A/B 1:1.93 540 55 75 972 504 1042
612619 1:1.93 540 74 100 1308 678 1042
612666 1:1.46 540 74 100 1308 896 680
BB84X 1:1.26 540 67 90 1184 940 680
RC81-000-01 1:1.923 540 74 100 1308 680 1038
RC81-000-02 1:1.46 540 74 100 1308 896 788
75356-192 1:1.92 540 97 130 1715 893 1037
75356-146 1:1.46 540 97 130 1715 1175 788
74823-19 1:1.87 540 97 130 1715 918 1009
74823-14 1:1.39 540 97 130 1715 1235 750
GT40U.B 3:1 540 44 60 778 2334 180
SF-100 1:1 540 15 20 265 265 540
MCT-100A1 7.5:1 540 29.5 40 521 3912 72
MCT-100A2 22.5:1 540 29.5 40 521 11738 24
DCR1-0000 2.4:1 540 37 50 654 1570 225

How to Use a Cyclone Gearbox

Often, a cycloidal gearbox is used in order to achieve a torque transfer from a motor or pump. This type of gearbox is often a common choice as it has a number of advantages over a regular gearbox. Its main advantage is that it is easy to make, which means that it can be incorporated into a variety of applications. However, if you want to use a cycloidal gearbox, there are a few things that you need to know. These include the operation principle, the structure and the dynamic and inertial effects that come with it.helical gearbox

Dynamic and inertial effects

Several studies have been carried out on the static and dynamic properties of cycloidal gears. The study of these effects is beneficial in assisting optimal design of cycloidal speed reducers.
In this paper, the dynamic and inertial effects of a two-stage cycloidal speed reducer have been investigated using the CZPT program package. Moreover, a new model for cycloidal reducers based on non-linear contact dynamics has been developed. The new model aims to predict several operational conditions.
The normal excitation contact force for the cycloid discs of the first and second stage is very similar. However, the total deformation at the contact point is different. This effect is mainly due to the system’s own oscillations. The cycloid discs of the second stage turn around the ring gear roller with a 180deg angle. This angle is a significant contributor to the torque loads. The total excitation force on the cycloid discs of first and second stage is 1848 N and 2068.7 N, respectively.
In order to analyze the contact stress, different gear profiles were investigated. The mesh density was considered as an important design criterion. It was found that a bigger hole reduces the material content of the cycloidal disc and results in more stresses.
Moreover, it is possible to reduce the contact forces in a more efficient manner by changing the geometric parameters. This can be done by mesh refinement along the disc width. The cycloidal disc has the greatest influence on the output results.
The efficiency of a cycloidal drive increases with the increase in load. The efficiency of a cycloidal reducer also depends on the eccentricity of the input shaft and the cycloidal plate. The efficiency curve for small loads is linear. However, for the larger loads, the efficiency curve becomes more non-linear. This is because the stiffness of the cycloid reducer increases as the load increases.

Structure

Despite the fact that it looks like a complicated engineering puzzle, the construction of a cycloidal gearbox is actually quite simple. The key elements are the base, the load plate and the thrust bearing. All these elements work together to create a stable, compact gearbox.
The base is a circular section with several cylindrical pins around its outer edge. The pins are fixed on a fixed ring that holds them in a circular path. The ring serves as a reference circle. The circle’s size is approximately 5mm in diameter.
The load plate is a series of threaded screw holes. These are arranged 15mm away from the center. These are used to anchor external structures. The load plate must be rotated around the X and Y axis.
The thrust bearing is placed on top of the load plate. The bearing is made of an internal diameter of 35mm and an external diameter of 52mm. It is used to allow rotation around the Z axis.
The cycloidal disc is the centerpiece of the cycloidal gearbox. The disc has holes for the pins that drive the output shaft. The holes are larger than those used in output roller pins. The disc also has a reduced eccentricity.
The pins are attached to the cycloidal disc by rolling pins. The pins are made of a material that provides mechanical support for the drive during high-torque situations. The pins have a 9mm external diameter. The disc has a number of lobes and is rotated by one lobe per shaft revolution.
The cycloidal gearbox also has a top cover that helps keep the components together. The cover has a pocket for tools. The top cover also has threads that screw into the casing.helical gearbox

Operation principle

Among many types of gear transmissions, cycloidal gearboxes are used in heavy machinery and multi-axis robots. They are highly effective, compact and capable of high ratios. In addition, they have an overload capability.
Cycloid disks are driven by eccentric shafts that rotate around fixed ring pins. Roller pins of the pin disc engage with holes in the cycloidal disc. These roller pins drive the pin disc and the pin disc transfers the motion to the output shaft.
Unlike conventional gear drives, cycloidal drives have low backlash and high torsional stiffness. They are ideally suited to heavy loads and all drive technologies. The lower mass and compact design of the cycloidal disk also contributes to its high efficiency and positioning accuracy.
The cycloidal disc plays a central role in the gearbox kinematics. It rotates around a fixed ring in a circle. When the disc is pushed against the ring gear, the pins engage with the disc and the roller pins rotate around the pins. This rotating motion generates vibration, which travels through the driven shafts.
Cycloid discs are typically designed with a short cycloid, so that the eccentricity is minimized. This reduces unbalance forces at high speeds. Ideally, the number of lobes on the cycloid is smaller than the number of surrounding pins. This reduces the amount of Hertzian contact stress.
Unlike planetary gears, cycloidal gears have high accuracy and are capable of withstanding shock loads. They also experience low friction and less wear on tooth flanks. They also have higher efficiency and load capacity.
Cycloid gears are generally more difficult to manufacture than involute gears. Cycloid gears are not suitable for stacking gear stages. They require extreme accuracy for manufacturing. However, their smaller size and low backlash, high torsional stiffness, and low vibration make them ideal for use in heavy machines.

Involute gear tooth profile

Almost all gears are manufactured with an involute gear tooth profile. Cycloid gears are also produced with this profile. Compared with involute gears, cycloid gears are stronger and can transmit more power. However, they can also be more difficult to manufacture. This makes them costlier.
The involute gear tooth profile is a smooth curve. It is derived from the involute curve of a circle. A tangent to the base circle is the normal at any point of an involute.
This curve has properties that allow the involute gear teeth to transfer motion in perpendicular direction. It is also the path traced by the end of the string unwrapping from a cylinder.
An involute profile has the advantage of being easy to manufacture. It also allows for smooth meshing despite misalignment of the centre distance. This profile is also preferred over a cycloid tooth profile, but it is not the best in every regard.
Cycloid gear teeth are also made of two curves. Unlike involute teeth, cycloid gear teeth have a consistent radius. Cycloid gears are less likely to produce noise. But they are also more expensive to manufacture.
Involute teeth are easier to manufacture because they have only one curve. Cycloid gears can also be made with a rack type cutter. This makes them cheaper to manufacture. However, they require an expert design. They can also be manufactured with a gear shaper that includes a pinion cutter.
The tooth profiles that satisfy the law of gear-tooth action are sometimes called conjugate profiles. The involute profile is the most common of these. It allows for constant torque transmission.helical gearbox

Backlash

Typically, cycloidal drives provide a high ratio of transmission with no backlash. This is because the cycloid disc is driven by an eccentric shaft. During rotation, the cycloid disc rotates around a fixed ring. This ring also rotates independently of the center of gravity.
The cycloid disc is typically shortened to reduce the eccentricity. This helps to minimize the unbalance forces that may occur at high speeds. The cycloid also offers a larger gear ratio than traditional gears. This provides a better positional accuracy.
Cycloid drives also have a high torsional stiffness. This provides greater torsional resilience and shock load capabilities. This is important for a number of reasons, such as in heavy-duty applications.
Cycloid drives also have lower mass. These benefits make them ideally suited for all drive technologies. The design also allows for higher torsional stiffness and service life. These drives also have a much smaller profile.
Cycloid drives are also used to reduce speed. Because of the high torsional stiffness of the cycloid, they also have high positioning accuracy.
Cycloid drives are well-suited to a variety of applications, including electric motors, generators, and pump motors. They are also highly resistant to shock loads, which is important in a variety of applications. This design is ideal for applications that require a large transmission ratio in a compact design.
Cycloid drives also have the advantage of minimizing the clearance between the mating components. This helps to eliminate interference and ensure a positive fit. This is particularly important in gearboxes. It also allows for the use of a load cell and potentiometer to determine the backlash of the gearbox.
China Right Angle Gearbox for Agriculture Machinery     wholesaler China Right Angle Gearbox for Agriculture Machinery     wholesaler
editor by czh 2022-12-27

in Bukavu Democratic Republic of the Congo sales price shop near me near me shop factory supplier Spur Drive Transmission Planetary Epicyclic Gear for Machinery Parts manufacturer best Cost Custom Cheap wholesaler

  in Bukavu Democratic Republic of the Congo  sales   price   shop   near me   near me shop   factory   supplier Spur Drive Transmission Planetary Epicyclic Gear for Machinery Parts manufacturer   best   Cost   Custom   Cheap   wholesaler

Meanwhile, our products are manufactured according to high quality specifications, and complying with the worldwide superior standard requirements. We will provide greatest services and large top quality goods with all sincerity. EPG has been productively qualified by ISO9002 High quality Administration System, ISO9001 Quality Management System, API certification, ISO/TS16949:2002 and ISO10012 measurement administration technique. we create EPTEPTs and planetary EPTs for CNC EPTry and auto motors.

  in Bukavu Democratic Republic of the Congo  sales   price   shop   near me   near me shop   factory   supplier Spur Drive Transmission Planetary Epicyclic Gear for Machinery Parts manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Bukavu Democratic Republic of the Congo  sales   price   shop   near me   near me shop   factory   supplier Spur Drive Transmission Planetary Epicyclic Gear for Machinery Parts manufacturer   best   Cost   Custom   Cheap   wholesaler

in Thoothukkudi India sales price shop near me near me shop factory supplier Professional Customized Gears for Printing Machinery 02g01 manufacturer best Cost Custom Cheap wholesaler

  in Thoothukkudi India  sales   price   shop   near me   near me shop   factory   supplier Professional Customized Gears for Printing Machinery 02g01 manufacturer   best   Cost   Custom   Cheap   wholesaler

Every single method, each area, each and every perform in EPG is demanded to be done one phase subsequent another, very carefully and cautiously, from content assortment, reformation to manufacturing accessories, from factors heat treatment to automatic assembly, from top quality control to solution inspection and testing and from get dealing to soon after sales services. EPG was awarded with “well-known product of Zhejiang Province” and “well-known brand of Zhejiang Province”. There is a technological heart of province amount, EPG academician doing work station, experiment station for EPG post medical doctors, and national 863 system set up in EPG group. With these platforms and robust technical ability, the a lot more than four hundred technicians have produced all selection of particular large exact and high power goods, conducted mould packages for key parts in the car and nationwide business revitalizing system, resulting much more than 5000 created more than, amid which 33 items are autonomous patent technologies with 4 patent accredited . These are EPTs for printing EPTry , large high quality solution made by qualified capable EPTs and managed unEPTISO9001 procedures .

Part NO. Personalized component , portion NO in accordance buyer’s collection NO. or specification
EPT EPT Metal , Alloy metal , stainless steel , brass
Warmth Treatment Quenching , carburization , nitriding or in accordance buyer’s specification
EPT Measurement IT4-IT10 ,floor tooth AGMA9

AND EPTry Firm is skilled and practiced at mechanical EPT components , EPTize in engineering and source bearings, shafts and EPTs for EPT method (rotary elements) . These components are assembled jointly and perform collectively as EPTant standard components in a EPT or instrument . The proper design and substantial precision,dependable factors will make the gear has a ideal purpose and the powerful lifestyle.
Initial of all, to choose the bearing and properly style it is an EPTant phase. In orEPTto fulfill the excellent point out of equipment , we need to know the predicted functions and precision stage, successful existence of the EPTry, and also want to know the situation which the EPT technique performs , this sort of as the pace/load/temperature selection, hence deterEPT the variety of bearing , cage , precision course , lubrication , internal clearance and so on . We are skilled to design bearing and manage producing , aid you to deveXiHu (West Lake) Dis.Hu (West Lake) Dis. a new gear , or to enhance the eXiHu (West Lake) Dis.sting goods , or sourcing and offer you more EPT-effective goods .
2nd, our practiced group staff are with appreciable expertise in design and style and manufacture of the shaft, by way of optimized manufacturing process and processing equipments , strictly handle quality in approach , broadly supply to our consumers all more than the world . Our Shafts not only fulfill the efficiency of the set up gear, but also with the most EPT-powerful.
Last but not least, we are ready to produce EPTs , module .five-12 , OD2000mm max. . Our EPT generation line supports us to broaden cooperating with numerous EPTry such as building EPTry , EPT EPTry , crane , EPT EPT , XiHu (West Lake) Dis.Hu (West Lake) Dis.den EPTry…EPTly , we have numerous several years of encounter in generation of EPT pump EPT , floor enamel precision course seven of ISO/GB(equivalent to AGMA11) .
We are able to support our clients to deveXiHu (West Lake) Dis.Hu (West Lake) Dis. and boost the merchandise , we are professional and knowledgeable to suggest and talk about with buyers about planning bearings and shafts , producing EPT , high quality ….our staff will management good quality strictly and boost constantly even though the orEPTplaced , so as to offer customers with the appropriate , reputable and aggressive items – this is our gain. Qur group assist to make your getting relaxation certain, from design and style , deveXiHu (West Lake) Dis.Hu (West Lake) Dis. to producing for optimization.
Our items have been extensively utilized in a broad range of EPTry and vehicles, this kind of as E-bus, E-Bicycle, ATV, EPT Tool, EPT, Electric powered EPT, printing EPTry, food EPTry, XiHu (West Lake) Dis.Hu (West Lake) Dis.den EPTry, development EPTry, EPT EPTs…

  in Thoothukkudi India  sales   price   shop   near me   near me shop   factory   supplier Professional Customized Gears for Printing Machinery 02g01 manufacturer   best   Cost   Custom   Cheap   wholesaler

  in Thoothukkudi India  sales   price   shop   near me   near me shop   factory   supplier Professional Customized Gears for Printing Machinery 02g01 manufacturer   best   Cost   Custom   Cheap   wholesaler