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China supplier Wholesale Prices Flange Output Gearbox Speed Reducer Belt Conveyor Gearbox cycloidal gearbox efficiency

Product Description

Product Description

Wholesale prices Flange output Gearbox Speed Reducer belt conveyor gearbox

HangZhou Fubao Electromechanical Technology Co., Ltd.WF series Gearbox Speed Reducer belt conveyor gearbox for 5 axis machining center developed and manufactured by WEITENSTAN together with German and ZheJiang technicians for many years.

High precision miniature cycloidal gearbox has the characteristics of smaller, ultra-thin, lightweight and high rigidity, anti-overload and high torque. With good deceleration performance, smooth operation and accurate positioning can be achieved. Integrated design, can be directly connected with the motor, to achieve high precision, high rigidity, high durability and other advantages. It is designed for high speed ratio, high geometric accuracy, low motion loss, large torque capacity and high stiffness applications. The compact design (minimum OD ≈40mm, currently the world’s smallest precision cycloidal pin-wheel reducer) allows it to be installed in limited Spaces.

The design of WEITENSTAN high-precision reducers is based on a new reduction principle and newly developed radial and axial output bearings. The result is a new generation of power transmission systems. The new drive concept allows WEITENSTAN gear units to be used directly in the gears of robot joints, rotary tables and various transport systems.

WEITENSTAN high-precision reducers are designed for applications requiring large speed ratios, high precision, low-loss motion, high torque capacity, and high rigidity. At the same time, they are compact in design, can be installed in limited spaces, and have small inertia.

Reducer drawings

Detailed Photos

 

Product Advantage

Wholesale prices Flange output Gearbox Speed Reducer belt conveyor gearbox

advantages:

1, fine precision cycloidal structure

Ultra flat shape is achieved through differential reduction mechanism and thin cross roller bearing, contributing to the compact size of the equipment. The combination of small size and unmatched superior parameters achieves the best combination of performance, price and size (high cost performance).

 

2. Excellent accuracy (transmission loss ≤1 arcmin)

Through the complex meshing of precision cycloid gear and high precision roller pin, higher transmission accuracy is achieved while maintaining small size and high speed ratio.

 

3, high rigidity

Increase the mesh rate to disperse the load, so the rigidity is high.

 

4. High overload capacity

It maintains trouble-free operation under abnormally low noise and vibration conditions while ensuring excellent overturning and torsional stiffness parameters. Integrated axial radial cross roller bearings, high load capacity and overload capacity of the reducer, can ensure users to provide a variety of temperature range of applications.

 

5, the motor installation is simple

Electromechanical integration design, can be directly connected with the motor, any brand of motor can be installed directly, without adding any device.

 

6. Maintenance free

Seal grease to achieve maintenance free. No refueling, no mounting direction restrictions.

 

7, stable performance

The manufacturing process of high wear-resistant materials and high precision parts has been certified by ISO9000 quality system, which guarantees the reliable operation of the reducer.

 

Product Classification

 

WF Series
High Precision Miniature Reducer

WF series is a high precision micro cycloidal reducer with flange, which has a wide range of applications. This series of reducers includes precise reduction mechanisms and radial – axial roller bearings. The unique design allows load to act directly on the output flange or housing without additional bearings. WF series reducer is characterized by module design, can be installed through the flange motor and reducer, belongs to the motor directly connected reducer.

WFH Series
High Precision Miniature Reducer

WFH series is a hollow form of high precision miniature cycloidal reducer, wire, compressed air pipeline, drive shaft can be through the hollow shaft, non-motor direct connection type reducer. The WFH series is fully sealed, full of grease and includes precise deceleration mechanism and radial – axial roller bearings. The unique design allows load to be acted directly on the output flange or housing without additional bearings.

WR Series
high-precision corner reducer

The WR series is a flange output corner reducer. Like the WF and WFH series, it is a high-precision reducer (backlash less than 1 arc.min), and the level 2 can also be within 1 arc.min, which is higher than other types. Corner type reducer. It can replace the harmonic drive reducer, and its life and rigidity are more than 3 times that of the harmonic.

 

Product Parameters

Size reduction ratio Rated output moment Allowable torque of start and stop Instantaneous allowable moment Rated input speed Maximum input speed Tilt stiffness Torsional stiffness No-load starting torque Transmission accuracy Error accuracy Moment of inertia Weight
  Axis rotation Shell rotation Nm Nm Nm rpm rpm Nm/arcmin Nm/arcmin Nm arcmin arcmin kg-m² kg
WF07 21 20 15 30 45 3000 6000 6 1.1 0.12 P1≤±1           P2≤±3 P1≤±1           P2≤±3 0.52 0.42
41 40 0.11 0.47
WF17 21 20 50 100 150 3000 6000 28 6 0.21 P1≤±1           P2≤±3 P1≤±1           P2≤±3 0.88 0.85
41 40 0.18 0.72
61 60 0.14 0.69
WF25 21 20 110 220 330 3000 5500 131 24 0.47 P1≤±1           P2≤±3 P1≤±1           P2≤±3 6.12 2
31 30 0.41 5.67
41 40 0.38 4.9
51 50 0.35 4.56
81 80 0.31 4.25
WF32 25 24 190 380 570 3000 4500 240 35 1.15 P1≤±1           P2≤±3 P1≤±1           P2≤±3 11 4.2
31 30 1.1 10.8
51 50 0.77 9.35
81 80 0.74 8.32
101 100 0.6 7.7
WF40 25 24 320 640 960 3000 4000 377 50 1.35 P1≤±1           P2≤±3 P1≤±1           P2≤±3 13.2 6.6
31 30 1.32 12.96
51 50 0.92 11.22
81 80 0.81 9.84
121 120 0.72 8.4

Installation Instructions

 

Company Profile

 

Q: Speed reducer grease replacement time
A: When sealing appropriate amount of grease and running reducer, the standard replacement time is 20000 hours according to the aging condition of the grease. In addition, when the grease is stained or used in the surrounding temperature condition (above 40ºC), please check the aging and fouling of the grease, and specify the replacement time.

Q: Delivery time
A: Fubao has 2000+ production base, daily output of 1000+ units, standard models within 7 days of delivery.

Q: Reducer selection
A: Fubao provides professional product selection guidance, with higher product matching degree, higher cost performance and higher utilization rate.

Q: Application range of reducer
A: Fubao has a professional research and development team, complete category design, can match any stepping motor, servo motor, more accurate matching.

 

Shipping Cost:

Estimated freight per unit.



To be negotiated
Application: Motor, Machinery, Agricultural Machinery
Hardness: Hardened Tooth Surface
Installation: Horizontal Type
Customization:
Available

|

Customized Request

helical gearbox

The Basics of Designing a Cyclone Gearbox

Compared to conventional gearboxes, the cycloidal gearbox offers a number of advantages including a higher ratio of transmission, robustness against shock loads, and greater positioning accuracy. However, designing a cycloidal gearbox can be complicated. This article will discuss some of the basic design principles. In addition, it will cover topics such as size, position accuracy, and transmission ratios.

Basic design principles

Unlike a conventional ring gear, a cycloidal gearbox uses a cycloidal disc to provide torque multiplication. The output direction of the cycloidal gear disc is opposite to the rotation of the input shaft. This allows for more compact gear construction. It also allows for increased load capacity.
Cycloid drive kinematics can appear complex, but they are actually quite simple. Instead of rotating around the center of gravity like conventional gears, the cycloidal disc rotates around fixed pins. This provides a higher reduction ratio.
To reduce vibrations and noise, multiple cycloidal discs are used. This allows for uniform distribution of forces on the carrier pin devices. This also provides a better rotational balance. In addition, multiple cycloidal discs reduce the axial moment of the carrier pin devices.
The cycloidal gear disc is supported by a separate gear disc bearing. This design provides a low component count and reduces wear. This type of kinematics can also be used in an electric motor with a high power density.
The cycloidal gear disc provides a high reduction ratio, which allows for compact construction. Unlike a ring gear, the cycloidal disc has fewer teeth. It also provides a higher reduction ratio, which is advantageous for high rotational input speed applications.
Cycloid gear discs have cylindrical holes, which allow for carrier pin devices to protrude through them. This is useful because the carrier pin devices can roll along the inside wall of the cylindrical hole in the gear disc.
A load plate is also used to provide anchorage for external structures. This plate contains threaded screw holes arranged 15mm away from the center. It has a 9mm external diameter and a 3mm through hole.

Transmission ratios up to 300:1

cycloidal gearboxes are used in a wide range of applications, from machine tools to medical imaging devices. Compared to planetary gearboxes, they offer superior positioning accuracy, torsional stiffness, backlash, and fatigue performance.
Cycloid gearboxes are also capable of transmitting more torque than planetary gears. In addition, they have a lower Hertzian contact stress and higher overload protection. Cycloid gearboxes are able to provide transmission ratios up to 300:1 in a small package.
Cycloid gears also have lower backlash over extended periods, making them an ideal choice for applications with critical positioning accuracy. Cycloid gearboxes also have good wear resistance, as well as low friction. Cycloid gears are lightweight and have good torsional stiffness, making them ideal for applications with heavy loads.
Cycloid gearboxes have several different designs. They can provide transmission ratios up to 300:1 without the need for additional pre-stages. Cycloid gears also require more accurate manufacturing processes than involute gears. Cycloid gearboxes can also be used for applications that require high power consumption, and can withstand shock loads.
Cycloid gearboxes can be adapted to fit most common servomotors. They have a modular design, all-round corrosion protection, and easy installation. Cycloid gears have a radial clamping ring, which reduces inertia by up to 39%.
CZPT Precision Europe GmbH, a subsidiary of CZPT Group, has developed an innovative online configurator to simplify the configuration of gearboxes. CZPT cycloidal gearheads are precision-built, robust, and reliable. They have a two-stage reduction principle, which minimises vibration and provides even force distribution.
Cycloid gears are capable of providing transmission ratios from 30:1 to 300:1. Cycloid gearboxes can achieve high gear ratios because they require fewer moving parts, and they have a low backlash.helical gearbox

Robustness against shock loads

Unlike conventional gearboxes that are easily damaged by shock loads, the cycloidal gearbox is extremely robust. It is a versatile solution that is ideally suited for handling equipment, food manufacturing, and machine tools.
The mechanical construction of a cycloidal gearbox consists of several mechanical components. These include cycloidal wheels, bearings, transformation elements, and needles. In addition, it has high torsional stiffness and tilting moment. It is also accompanied by highly nonlinear friction characteristic.
In order to assess the robustness of the cycloidal gearbox against shock loads, a mathematical model was developed. The model was used to calculate the stress distribution on the cycloid disc. This model can be used as a basis for more complex mechanical models.
The model is based on new approach, which allows to model stiction in all quadrants of the cycloid gear. In addition, it can be applied to actuator control.
The mathematical model is presented together with the procedure for measuring the contact stress. The results are compared to the measurement performed in the real system. The model and the measurement are found to be very close to each other.
The model also allows for the analysis of different gear profiles for load distribution. In addition, it is possible to analyze contact stresses with different geometric parameters. The mesh refinement along the disc width helps to ensure an even distribution of contact forces.
The stiction breakaway speed is calculated to the motor side. The non-zero current is then derived to the input side of the gearbox. In addition, a small steady phase is modeled during the speed direction transition. The results of the simulation are compared to the measurement. The results show that the model is extremely accurate.

Positioning accuracy

Getting the correct positioning accuracy from a cycloidal gearbox is no small feat. This is because the gears are compact, and the clearances are relatively small. This means you can expect a lot of torque from your output shaft. However, this is only part of the picture. Other concerns, such as backlash, kinematic error, and loading are all important considerations.
Getting the best possible positioning accuracy from a cycloidal gearbox means choosing a reducer that is well-made and correctly configured. A properly-selected reducer will eliminate repeatable inaccuracies and provide absolute positioning accuracy at all times. In addition, this type of gearbox offers several advantages over conventional gearboxes. These include high efficiency, low backlash, and high overload protection.
Getting the correct positioning accuracy from a gearbox also involves choosing a supplier that knows what it is doing. The best vendors are those who have experience with the product, offer a wide variety, and provide support and service to ensure the product is installed and maintained correctly. Another consideration is the manufacturer’s warranty. A reputable manufacturer will offer warranties for the gearbox. The aforementioned factors will ensure that your investment in a cycloidal gearbox pays off for years to come.
Getting the correct positioning accuracy from your cycloidal gearbox involves choosing a manufacturer that specializes in this type of product. This is particularly true if you are involved in robotics, automated painting, or any other industrial process that requires the best possible accuracy. A good manufacturer will offer the latest technology, and have the expertise to help you find the best solution for your application. This will ensure your product is a success from start to finish.helical gearbox

Size

Choosing the right size of cycloidal gearbox is important for its efficient operation. However, it is not a simple task. The process involves complex machining and requires the creation of many parts. There are different sizes of cycloidal gearboxes, and a few basic rules of thumb can help you choose the right size.
The first rule of thumb for choosing the right size of cycloidal gearboxes is to use a gearbox with the same diameter of the input shaft. This means that the gearbox must be at least 5mm thick. The cycloid will also require a base and a bearing to hold the driveshaft in place. The base should be large enough to house the pins. The bearing must be the same size as the input shaft.
The next rule of thumb is to have a hole in the cycloid for the output shaft. In this way, the output will be back-drivable and has low backlash. There should be at least four to six output holes. The size of the holes should be such that the centerline of the cycloid is equal to the size of the center of the bearing.
Using a Desmos graph, you can then create the gear parameters. The number of pins should be equal to the number of teeth in the cycloidal gear, and the size of the pins should be twice the size of the gear. The radius of the pins should be equal to the value of C from Desmos, and the size of the pin circle should be equal to the R value.
The final rule of thumb is to ensure that the cycloid has no sharp edges or discontinuities. It should also have a smooth line.
China supplier Wholesale Prices Flange Output Gearbox Speed Reducer Belt Conveyor Gearbox   cycloidal gearbox efficiencyChina supplier Wholesale Prices Flange Output Gearbox Speed Reducer Belt Conveyor Gearbox   cycloidal gearbox efficiency
editor by CX 2023-06-02

Belt Cheap made in China – replacement parts – in Pekan Baru Indonesia Tensioner Roller Pulley with top quality

Belt  Cheap  made in China - replacement parts -  in Pekan Baru Indonesia  Tensioner Roller Pulley with top quality

We – EPG Group the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828

Belt tensioner roller pully

Huayue EPT Pulley Specification:
1. Pulley Diameter: 250-1800mm.
2. Belt width: 300mm to 2400mm.
3. Length: Depend on the belt width.
4. Welding: Carbon dioxide arc welding, argon arc welding, electrode welding etc.; In accordance with AWS standard or substitute welding standard
5. Lagging: Cold lagging; Hot vulcanized lagging, ceramic lagging
6. Pulley tube material: Q235 seamless carbon steel.
7. Professional pulley production line.
8. Professional designing and inspection team.
9. Certification: ISO, BV, etc

Type of EPT Pulley:
EPT tail pulley
EPT head pulley
EPT rubber lagging pulley
EPT steel pulley
EPT driving pulley
EPT turnaround pulley
Pattern conveyor pulley
EPT pulley
Rubber conveyor pulley
Head pulley etc.

EPT Head Tail pulley:
Head pulley can be divided into driving pulley (head pulley) and thurn about pulley (tail pulley), driving pulley is the main part for transmitting the power: Smooth surface and rubber surface, and rubber surface can be classified into smooth rubber surface, herringbone rubber surface and diamond rubber surface to meet different technical requirements. Averting pulley can be classified into smooth rubber surface and smooth steel surface.
Construction
All the pulley adopt integrated bearing housing which is lubricated and filled with grease and has two kinds: Iron casting and steel casting, the shaft is made of 45#steel, the shell adopt weld assembly.

Our be EPT quality based on:
Manufacturer
Experience in Cooperate with EPT 500 Companies
Professional EPT Capability
Stable Quality
Reasonable Price
Small Orders Accepted
Continuous Improvements
High Product Performance
Prompt Delivery
Professional Service

For more details, please inquiry us!
Polyester conveyor belt, (EP)
Nylon conveyor belt, (NN)
Cotton conveyor belt, (CC)
Sidewall conveyor belt (SW)
Steel Cord conveyor belt ( EPT )
Chevron conveyor belt, (C5 C10 and C15)
Oil Resistance conveyor belt, (OR and MOR)
Hot Resistance conveyor belt, (HR)
Fire Resistance conveyor belt, (FR/PVC/PVG)
Heat Resistance conveyor belt, (HR/ FR)
Cold Resistance conveyor belts, (CR)
Pattern conveyor belt ( 30+ Moulds)
Metal Mesh conveyor belt (Heat resistant temp until 800c)
Endless belts
EPT roller, idler
EPT Pulley, frame, bracket etc

Type Belt width (mm) Standard Diameter(mm) Length (mm)
Drive  Head Pulley 500 500 Length of the pulley depends on
the belt width of the conveyor
650 500, 630
800 500, 630, 800
1000 630, 800, 1000
1200 630, 800, 1000
1400 800, 1000
Tail Pulley 500 250, 315, 400, 500
650 250, 315, 400, 500
800 250, 315, 400, 500, 630, 800, 1000
1000 250, 315, 400, 500, 630, 800, 1000
1200 250, 315, 400, 500, 630, 800, 1000
1400 250, 315, 400, 500, 630, 800, 1000

We – EPG Group the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828

The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

Belt  Cheap  made in China - replacement parts -  in Pekan Baru Indonesia  Tensioner Roller Pulley with top quality

Belt  Cheap  made in China - replacement parts -  in Pekan Baru Indonesia  Tensioner Roller Pulley with top quality

Customized made in China – replacement parts – in Lima Peru High Quality Rubber Conveyor Belt with ce certificate top quality low price

Customized  made in China - replacement parts -  in Lima Peru  High Quality Rubber Conveyor Belt with ce certificate top quality low price

We – EPG Group the bigge EPT Chain and agricultural gearbox factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828

Customized High Quality Rubber EPT Belt

 

Product Application 

Welcome to Guanjie, and we are a factory producing the Logistics Transport Line, Liquid Painting Line, and Powder Coating Line .
All equipments are customized for your product requirement.

Specification
Item Type Automatic Belt Type or Pallet Type Assembly Line
Conveyor Belt Type Anti Static Belt / Pallet
Conveyor Belt Width 20~600mm,Customized
Belt Conveyor Height 800~2150mm,Customized
Material of Frame Aluminum Profile,Carbon Steel,Stainless Steel
Variable Speed 0~30meter/min,Customized
Voltage 220V/380V
Application TV/Electric Products Assembling…
Drive Form Motor Driven Transport
Remark

Customized dimensions all can be accepted by our factory

(Furrow,Adjustable,Normal)

 

Company Information

HangZhou Guanjie Technology was established in 2000, our company is a high-end professional whole plant coating equipment and assembly line manufacturer integrating professional development, design, manufacture, installation, technical training and perfect pre-sales and after-sales service. It has dozens of senior technical talents, which is well-equipped, sophisticated machining and testing equipment. Our company strictly implements the ISO9001-2000 quality standard management system, focusing on the development of high-tech equipment.  

In 2011, it was awarded the HangZhou High-tech Entrepreneurship Certification (Certificate No.: SZ2011744). In 2012, it obtained the national high-tech enterprise certification (Certificate No.: GR201244200033), becoming a national high-tech enterprise with leading technology in the industry.

Project Process

 

Contact info

Address: building A, z EPT industrial park, biantang village, qiuchang town, huiyang district, HangZhou city, ZheJiang province, China

 

The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

Customized  made in China - replacement parts -  in Lima Peru  High Quality Rubber Conveyor Belt with ce certificate top quality low price

Customized  made in China - replacement parts -  in Lima Peru  High Quality Rubber Conveyor Belt with ce certificate top quality low price

Customized  made in China - replacement parts -  in Lima Peru  High Quality Rubber Conveyor Belt with ce certificate top quality low price

SL9 Cost made in China – replacement parts – in Krasnodar Russian Federation SL XL L Aluminium Timing Belt Pulley with top quality

SL9  Cost  made in China - replacement parts -  in Krasnodar Russian Federation  SL XL L Aluminium Timing Belt Pulley with top quality

We – EPG Group the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828

SL9 SL XL L Aluminium Timing Belt Pulley

1. Teeth Type: T2.5,T5,T10,T20,MXL,XL,L,H,XH,XXH,XXL,SL9,SL12,SL,HTD:3M,5M,8M,14M,20M, STPD/STS type(S2M,S3M,S4.5M,S5M,S8M,S14M) GT2 AND SO ON

2. Material: aluminum, carbon steel, brass and nylon available.

3. Surface treatment: blacken, anodize, zinc-plating and so on

4. Tolerance: conform to customers requirement

5. EPT service offered

Main Products

Company Information

 

HangZhou EPT Industry Co., Ltd. is a specialized supplier of a full range of chains, sprockets, gears, gear racks, v belt pulley, timing pulley, V-belts, couplings, machined parts and so on.

Due to our sincerity in offering be EPT service to our clients, understanding of your needs and overriding sense of responsibility toward filling ordering requirements, we have obtained the tru EPT of buyers worldwide. Having accumulated precious experience in cooperating with foreign customers, our products are selling well in the American, European, South American and Asian markets.Our products are manufactured by modern computerized machinery and equipment. Meanwhile, our products are manufactured according to high quality standards, and complying with the international advanced standard criteria.

With many years’ experience in this line, we will be trusted by our advantages in competitive price, one-time delivery, prompt response, on-hand engineering support and good after-sales services.

Additionally, all our production procedures are in compliance with ISO9001 standards. We also can design and make non-standard products to meet customers’ special requirements. Quality and credit are the bases that make a corporation alive. We will provide be EPT services and high quality products with all sincerity. If you need any information or samples, please contact us and you will have our soon reply.

Packaging & Shipping

 

Exhibition

 

contact us

 

We – EPG Group the bigge EPT gearbox & motors , vee pulleys, timing pulleys, couplings and gears factory in China with 5 different branches. For more details: Mobile/whatsapp/telegram/Kakao us at: 0086~13083988828 13858117778 0571 88828

The use of original equipment manufacturer’s (OEM) part numbers or trademarks , e.g. CASE® and John Deere® are for reference purposes only and for indicating product use and compatibility. Our company and the listed replacement parts contained herein are not sponsored, approved, or manufactured by the OEM.

SL9  Cost  made in China - replacement parts -  in Krasnodar Russian Federation  SL XL L Aluminium Timing Belt Pulley with top quality

SL9  Cost  made in China - replacement parts -  in Krasnodar Russian Federation  SL XL L Aluminium Timing Belt Pulley with top quality